| Customization: | Available |
|---|---|
| After-sales Service: | Engineer Local Service |
| Warranty: | 12month |
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In the cement manufacturing industry, protecting heavy-duty processing equipment and maintaining product quality are top priorities. Metal contaminants such as steel fragments, bolts, nails, or worn machinery parts can cause severe damage to crushers, grinders, and mills, leading to costly downtime and repairs. Our Conveyor Belt Metal Detector for Cement Manufacturing provides a robust, high-sensitivity solution designed specifically to detect and remove metal contaminants early in the production process.
Metal fragments in raw materials or recycled components can wreak havoc on expensive crushers and grinding machinery. Early detection minimizes breakdowns and prolongs equipment lifespan.
Removing metal contaminants ensures the purity and quality of cement and related products, meeting industry standards and customer expectations.
Automated metal detection and rejection reduce manual inspection needs, preventing production delays and costly downtime.
High Sensitivity Detection: Detects ferrous, non-ferrous, and stainless steel fragments as small as 1 mm, suitable for heavy industrial applications.
Robust Construction: Heavy-duty stainless steel frame and housing designed to withstand harsh environments including dust, vibration, and moisture.
Adjustable Sensitivity and Calibration: Optimized for various raw material types and conveyor sizes, ensuring precise detection with minimal false alarms.
Large Aperture Sizes: Supports wide conveyor belts typical in cement manufacturing plants.
IP66/IP67 Rated: Fully sealed against dust and water ingress for reliability in tough conditions.
Integrated Rejection Systems: Includes pneumatic pushers or diverter gates for fast removal of contaminated materials.
User-Friendly Interface: Touchscreen control panel with automatic self-test and diagnostics.
Data Logging and Reporting: Supports production traceability and maintenance scheduling.
Screening raw materials (limestone, shale, clay) before crushing.
Inspecting recycled aggregates or fly ash for metallic contamination.
Monitoring conveyors feeding kilns and grinding mills.
Protecting packaging and dispatch conveyors from metal debris.
Protect Critical Equipment: Avoid costly repairs and extend machinery lifespan.
Reduce Downtime: Early detection prevents unscheduled shutdowns.
Ensure Product Compliance: Meet quality standards by delivering contaminant-free cement.
Increase Safety: Prevent workplace hazards caused by metal debris.
Optimize Maintenance: Data-driven insights improve preventive maintenance scheduling.
| Parameter | Specification |
|---|---|
| Detection Sensitivity | Ferrous ≥ 1 mm, Non-ferrous ≥ 2 mm |
| Aperture Size | Up to 1200 mm width, customizable |
| Conveyor Belt Speed | Up to 3 m/s |
| Power Supply | 110V / 220V / 380V, 50/60 Hz |
| Construction Material | Heavy-duty stainless steel |
| Protection Rating | IP66 / IP67 |
| Display | 7" Color touchscreen HMI |
| Reject Mechanism | Pneumatic pusher, diverter gate |
| Operating Temperature | -20°C to 60°C |
Our Conveyor Belt Metal Detector for Cement Manufacturing combines industrial-grade durability with precise metal detection to protect your critical equipment and ensure product purity. Designed for the toughest environments, it's the ideal solution for modern cement plants committed to efficiency, safety, and quality.
Contact us today to learn more about customized metal detection solutions for your cement production line, request a demo, or get a competitive quote.
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High-sensitivity metal detector for industrial conveyors
Vikingdetector offers a number of unique metal detectors to the mining plant,
The head is with Germany technology with high sensitivity, good anti-jamming, and reliability. The size can be made into your request size.
Application:
Mines, cement, thermal power, chemical industry etc. it is used for detecting bulk metallic, or shovel teeth in the ore or coal,
in order not to damage the working machines.
The characteristics of products:
1. The conveyor belt generally will be installed horizontal, but it can be applied to different angle according to your request.
2. 2The detector head can be separated, the belt do not need to be cut.
3. A timer is used to control the eliminating device.
PARAMETERS OF PRODUCTS
1. Detecting tunnel height: 100-800mm.
2. Detecting tunnel width: 1000-4000mm
3. Sensitivity: 1.2-6.0mm steel ball.
4. . Voltage:220V 50HZ
5. Alarm: Sound and light alarm, and stop automatically
6. Weight: 80-200KGS
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