Customization: | Available |
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After-sales Service: | Enginner Overseas |
Warranty: | 12 Month |
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- Enhancing Production Efficiency and Quality Control through Seamless Connectivity
Online checkweighers are essential components in modern production lines, providing real-time weight measurement to ensure product quality and regulatory compliance. Integrating these checkweighers with other automation systems - such as PLCs, conveyors, rejectors, metal detectors, labelers, and SCADA software - allows manufacturers to maximize operational efficiency, improve data accuracy, and enable centralized control.
Streamlined Workflow: Synchronize checkweighers with conveyors and rejectors for automatic sorting and removal of out-of-spec products without manual intervention.
Centralized Monitoring: Use SCADA or MES systems to aggregate weight data, generate reports, and monitor production quality in real time.
Data Traceability: Maintain detailed records for batch tracking, audit compliance, and quality assurance through ERP or cloud integration.
Improved Accuracy: Minimize human error by automating weight verification alongside other inline quality checks (e.g., metal detection, vision inspection).
Scalable Automation: Easily expand and customize production lines with modular automation components communicating seamlessly.
PLC Communication: Using protocols such as Modbus, Profinet, Ethernet/IP, or OPC-UA for real-time control and data exchange.
Digital I/O: Simple input/output signals to trigger rejectors, alarms, or conveyor stop/start based on checkweigher results.
Ethernet/Serial Communication: For data export to supervisory systems and printers.
SCADA/MES Integration: Centralized control and analytics platforms aggregate multiple device inputs for holistic line management.
Conveyor Systems: For precise control of product flow and positioning.
Reject Mechanisms: Air jets, pushers, or flaps activated automatically based on weight data.
Metal Detectors & X-ray Systems: Complement weight checks with contaminant detection.
Labeling Machines: Automated application of weight or quality labels only on compliant products.
Vision Inspection Systems: Inline defect and appearance checking combined with weight verification.
Data Management Systems: ERP, LIMS, or cloud-based platforms for compliance and reporting.
Compatibility: Ensure all systems support common communication protocols or provide middleware for integration.
Speed Synchronization: Match conveyor speeds and checkweigher throughput for smooth operation.
Environmental Factors: Account for washdown or hazardous area certifications if required.
User Interface: Unified control panels or HMIs simplify operation and reduce training time.
Maintenance & Support: Integrated diagnostics aid troubleshooting across connected systems.
Integrating online checkweighers with other automation systems transforms standalone weight measurement into a comprehensive, automated quality control solution. This connectivity improves production reliability, reduces waste, and supports compliance with stringent industry standards - ultimately enhancing overall manufacturing productivity.
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Product Model | Display index value | Weight checking range |
VCR10060L30 | 0.01kg | 1-30kg |
Weight checking accuracy | Size of weighing section | Suitable product size |
±15-50g | L1000mm*W600mm | L≤750mm;W≤600mm |
Belt Speed | Number of items | Sorting segments |
5-60 m/min | 100 items | Standard 1 segments, optional 3 segments |
Item | Description |
Product Model | VCR10060L30 |
Display index value | 0.01kg |
Weight checking range | 1-30kg |
Weight checking accuracy | ±15-50g |
Size of weighing section | L1000mm*W600mm |
Suitable product size | L≤750mm;W≤600mm |
Belt Speed | 5-60 m/min |
Number of items | 100 items |
Sorting segments | Standard 1 segments, optional 3 segments |