| Customization: | Available |
|---|---|
| After-sales Service: | Enginner Avaliable Overseas |
| Warranty: | 24 Month |
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**Metal Detection System for Powders and Granules | High-Sensitivity Protection for Bulk Dry Ingredients and Products**
Ensure the purity and safety of your dry bulk materials with our specialized Metal Detection System, engineered for the unique challenges of powdered and granular products. From flour and spices to plastic pellets and pharmaceutical powders, even the smallest metal contaminant-originating from processing equipment, raw materials, or the supply chain-can compromise product quality, damage downstream machinery, and pose a serious risk to end-users. Our system delivers reliable, high-sensitivity inspection and automatic rejection, seamlessly integrating into gravity-feed, pneumatic, or conveyor-based lines to safeguard your process and your brand.
**Overcoming the Inspection Challenges of Dry Bulk Materials**
Powders and granules present distinct difficulties for metal detection: they are often highly abrasive, can create dust, and may exhibit variable flow characteristics or "product effect" due to moisture or mineral content. Our system is specifically designed to manage these factors, providing stable and accurate detection in demanding dry processing environments.
**Core Technology for Optimal Performance in Dry Applications**
* **Advanced Multi-Frequency & Signal Processing:** Utilizes selectable or automatic multi-frequency technology to optimize the signal-to-noise ratio. This allows the system to "see through" the natural product effect of various dry materials, ensuring high sensitivity to all metal types (ferrous, non-ferrous, stainless steel) while minimizing false triggers caused by product variation.
* **Dust-Proof & Sealed Construction:** Critical electronic components are housed in an IP65 or higher-rated enclosure, providing robust protection against invasive dust and particulate-a common cause of failure in powder handling plants.
* **Diverse Integration Options:** We offer the perfect configuration for your line:
* **Gravity Free-Fall Systems:** Ideal for high-speed inspection of free-flowing powders and granules directly from hoppers, silos, or sieves. Features a compact, sanitary design with instantaneous pneumatic rejection.
* **Pipeline Systems:** For pneumatically conveyed powders, inspecting product within sealed pipelines to maintain a closed, dust-free process.
* **Conveyor-Based Systems:** Fitted with custom enclosures and specialized belts (e.g., low-static) for inspecting packaged bags, boxes, or steady streams of granular product.
**System Features for Reliability and Ease of Use**
* **High Sensitivity in Challenging Conditions:** Capable of detecting minute metal fragments, even within dense or uneven product flows. Sensitivity is validated for your specific material.
* **Automatic Product Learning & Tracking:** One-touch calibration establishes a baseline for each product. Continuous self-calibration compensates for gradual environmental changes, ensuring consistent performance 24/7.
* **Sanitary & Easy-Clean Design:** Contact parts are constructed from food-grade stainless steel (304 or 316L) with smooth, crevice-free surfaces. Quick-release mechanisms facilitate fast cleaning and product changeover, minimizing downtime.
* **Rapid, Precise Rejection:** Integrated with high-speed rejection mechanisms-such as diverter valves for gravity systems or air blasts for conveyor systems-to ensure contaminated product is accurately removed with minimal waste of good material.
* **Comprehensive Data Recording:** Maintains a complete log of production hours, inspection volumes, and all rejection events for full traceability and compliance with **HACCP, BRCGS, FDA FSMA, and GMP** standards.
**Targeted Applications Across Industries**
* **Food & Beverage:** Flour, sugar, starch, milk powder, protein powder, spices, instant coffee, grains, seeds.
* **Pharmaceutical & Nutraceutical:** Active pharmaceutical ingredients (APIs), powder blends, tablet granules, vitamin premixes.
* **Plastics & Chemicals:** Plastic pellets, compound powders, resin flakes, recycled plastic regrind.
* **Animal Feed & Pet Food:** Powdered additives, premixes, kibble, pellets.
**Delivering Tangible Operational Value**
1. **Protect Critical Processing Equipment:** Prevent costly damage to grinders, extruders, mixers, and packaging machines from metal contaminants.
2. **Ensure End-Product Safety & Quality:** Eliminate the risk of metal contamination in your final product, avoiding recalls, customer complaints, and brand damage.
3. **Maximize Uptime & Productivity:** Rugged, dust-proof design reduces maintenance and unplanned stops. Consistent detection minimizes production delays due to false rejects.
4. **Achieve Regulatory Compliance:** Provide documented, audit-ready proof of an effective foreign material control point in your quality management system.
**Request Your Free Product Test & Consultation**
We recommend validating performance with your specific material. Contact us to send a sample for a free sensitivity test and receive a detailed system proposal tailored to your production line.
**Keywords:** Powder Metal Detector, Granule Metal Detection System, Bulk Material Inspection, Free-Fall Metal Detector, Pipeline Metal Detection for Powders, Dry Ingredient Safety, Pharmaceutical Powder Inspection, Plastic Pellet Metal Detector, Dust-Proof Metal Detector, HACCP Compliance, China Manufacturer, Industrial Metal Detection Supplier.
Introducing the High-Accuracy 30mm Diameter Gravity Metal Detector-a state-of-the-art solution engineered for HACCP and FDA-compliant powder processing. Designed to meet the stringent demands of the food, pharmaceutical, and chemical industries, this compact yet powerful metal detector ensures the highest levels of product purity and safety.
In industries where product integrity is paramount, the presence of metal contaminants can lead to severe consequences, including product recalls, equipment damage, and reputational harm. The 30mm Gravity Metal Detector addresses these challenges by providing precise detection of ferrous, non-ferrous, and stainless-steel contaminants in free-falling powdered and granular products.(MT)
The 30mm diameter aperture is specifically designed for applications involving small to medium-sized product flows. This size ensures optimal sensitivity, allowing for the detection of minute metal particles without compromising throughput.
Utilizing advanced digital signal processing, the detector achieves exceptional sensitivity levels:()
Ferrous Metals: Detects particles as small as 0.3 mm
Non-Ferrous Metals: Detects particles as small as 0.5 mm
Stainless Steel (SUS304): Detects particles as small as 0.5 mm
These capabilities ensure the removal of even the smallest contaminants, safeguarding product quality.
Constructed with food-grade stainless steel (SUS304) and designed for easy cleaning, the detector meets international food safety standards, including HACCP and FDA regulations. This compliance ensures that your processing line adheres to the highest safety protocols.
Equipped with a 5.7-inch color touchscreen, the detector offers an intuitive interface for easy operation. Features include:(, )
Multilingual support
Password-protected access
Real-time monitoring
Data logging for traceability
Upon detection of metal contaminants, the integrated rejection mechanism swiftly diverts the affected product from the production flow, minimizing waste and preventing contamination of downstream processes.(MT)
Designed for durability, the detector features:
IP66 Rating: Ensures protection against dust and powerful water jets, suitable for washdown environments.
Operating Temperature: 0°C to 40°C
Humidity Tolerance: 30% to 85% non-condensing()
The 30mm Gravity Metal Detector is ideal for various industries and products, including:
Food Industry: Flour, sugar, spices, milk powder, and other powdered ingredients.
Pharmaceuticals: Granules, tablets, and powdered medications.
Chemicals: Fine powders and granules used in manufacturing processes.
Plastics: Resin pellets and other granular materials.(, Advanced Detection Systems)
The detector's compact design allows for seamless integration into existing gravity-fed pipelines. Installation is straightforward, with minimal modifications required to your current setup. The system's modular design ensures compatibility with various production line configurations.()
Designed for low maintenance, the detector features:(Easyweigh)
Self-diagnostic Functions: Continuously monitors performance and alerts operators to any issues.
Easy Access Panels: Facilitate quick cleaning and maintenance.
Global Support Network: Access to technical support and spare parts to minimize downtime.(Powder & Bulk Solids)
| Parameter | Specification |
|---|---|
| Aperture Diameter | 30 mm |
| Detection Sensitivity | Fe: ≥0.3 mm; Non-Fe: ≥0.5 mm; SUS: ≥0.5 mm |
| Construction Material | SUS304 Stainless Steel |
| Ingress Protection | IP66 |
| Operating Temperature | 0°C to 40°C |
| Humidity Range | 30% to 85% non-condensing |
| Interface | 5.7-inch Color Touchscreen |
| Data Logging | Yes |
| Rejection Mechanism | Automatic Diverter Flap |
| Compliance | HACCP, FDA |
Enhanced Product Safety: Detects and removes metal contaminants, ensuring product integrity.
Regulatory Compliance: Meets international food safety standards, facilitating market access.
Operational Efficiency: Minimizes downtime with automated rejection and easy maintenance.
Cost Savings: Reduces product recalls and equipment damage due to contamination.
Versatility: Suitable for various industries and product types.(, )
The High-Accuracy 30mm Diameter Gravity Metal Detector is an essential addition to any production line handling powdered or granular products. Its advanced detection capabilities, compliance with stringent safety standards, and user-friendly design make it a reliable solution for ensuring product quality and consumer safety.
Contact us today to learn more about how this metal detector can enhance your production process and safeguard your products.
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