X-ray Inspection Solution for Ready-to-Eat Meals

Product Description

Product Description

 

 

X-Ray Inspection Solution for Ready-to-Eat Meals - Model VS6035

The VS6035 X-Ray Inspection System is a cutting-edge solution tailored specifically for the unique challenges of ready-to-eat (RTE) meal production. Combining high precision contaminant detection with robust food safety compliance, the VS6035 ensures your RTE meals meet the highest quality and regulatory standards while maintaining efficient throughput on your production line.

Designed for multi-ingredient, complex, and packaged meals, this system offers unparalleled accuracy in detecting a wide range of foreign bodies-including stainless steel, glass, and ceramic contaminants-down to sub-millimeter sizes. The VS6035 empowers food manufacturers to safeguard consumers, protect brand integrity, and comply with HACCP, BRC, IFS, and FDA requirements.

 

Outstanding Detection Performance

• Stainless Steel Ball Detection: As small as Φ 0.4 mm

• Glass and Ceramic Ball Detection: Down to Φ 1.0 mm
  These capabilities provide precise identification of contaminants that threaten food safety and product quality, even within dense, multi-layered RTE meal compositions.

 

Optimized for Ready-to-Eat Meal Inspection

• Maximum Detecting Height: 240 mm

• Maximum Detecting Width: 600 mm

• Conveyor Belt Width: 600 mm

• Maximum Conveyor Window Height: 350 mm

• Maximum Conveyor Load: 30 kg

This spacious inspection window accommodates a variety of RTE packaging formats including trays, vacuum packs, and multi-compartment containers, making the VS6035 highly versatile for diverse product lines.

 

Advanced Technology & Components

• X-ray Source: VJX IXS100 150W, 80kV, single light source (VJ, USA)

• Detector: DT X-Scan C 0.4 mm resolution, single detector (DT, Finland)

• Display: 17-inch full-color touchscreen (Shiwei, China)

• Host: Dell PC (USA) running Windows 11

These world-class components deliver crisp imaging and responsive operation, ensuring accurate real-time inspection and straightforward user interaction.

 

Smart Software Features

• Touchscreen Operation: Intuitive controls streamline setup and monitoring.

• Parameter Adjustment: Self-learning and manual learning options optimize detection for changing products.

• Image Management: Save, print, and analyze inspection images to support quality audits and traceability.

• Product Log: Maintain complete, audit-ready records for compliance and reporting.

 

Reliable Conveyor & Mechanical Design

• Conveyor Speed: Adjustable between 20 to 70 meters per minute, allowing for flexible line integration.

• Belt Motor: High-quality Delta servo motor (Taiwan, China) ensures smooth, consistent product transport.

• Equipment Size: 1326 × 1351 × 1994 mm (L × W × H), compact yet spacious enough for larger meal packages.

• Material: Durable, hygienic 304 stainless steel construction.

• Protection Level: IP65 rating for dust and water resistance suitable for washdown environments.

• Cleaning: Designed for easy cleaning to meet stringent food safety standards.

• Temperature Control: Integrated industrial air conditioning for stable operation in production environments ranging 0-40°C with 30-90% humidity.

• X-ray Leakage: Safe emission levels below 1 µSv/h, ensuring operator and environmental safety.

 

Flexible Integration & Optional Features

• Belt Direction: Standard left-to-right conveying with optional right-to-left configuration.

• Ejection Mechanisms (Optional): Paddle, pusher, flipper, or blow-off systems available to suit your production line setup and minimize product waste.

• Protection: Removable protective curtains and covers facilitate safety and maintenance.

 

Applications

The VS6035 excels in inspecting a wide range of ready-to-eat meal formats, such as:

• Vacuum-packed trays

• Multi-compartment meal kits

• Microwaveable frozen meals

• Sealed chilled and ambient meals

• Composite meals with diverse textures and densities

 

Why Choose the VS6035 for RTE Meal Inspection?

• Exceptional sensitivity for detecting small and hard-to-find contaminants

• Large inspection window to accommodate various RTE packaging styles

• User-friendly software designed for easy operation and compliance documentation

• Robust hygienic design suited to food production environments

• Flexible rejection options for minimal line disruption

 

Protect Your Consumers, Brand, and Compliance

The VS6035 X-Ray Inspection Solution is a smart investment in food safety and quality assurance for ready-to-eat meal manufacturers. It ensures your products are free from dangerous foreign bodies and helps you maintain regulatory compliance while keeping production efficient and reliable.

 

Contact us today to learn more about integrating the VS6035 into your RTE meal production line or to schedule a demonstration tailored to your needs.

 

 

Model	VS6035
Best Empty Machine Detection Accuracy	Stainless steel ball: Φ 0.4 mm Glass ball: Φ 1.0 mm; Ceramic ball: Φ 1.0 mm
Detecting object size	Detecting Max height.	240 mm
	Detecting Max width.	600 mm
Conveyor Device Parameters	Conveyor belt speed	20~70 m/min
	Conveyor belt width	600 mm
	Max height of the conveyor window	350 mm
	Max load of the conveyor device	30KG
X-ray Source	VJX IXS100 150W 80kV, VJ (United States), single light source
Detector	DT X-Scan C 0.4 mm, DT (Finland), single detector
Display	17-inch full-color touch screen, Shiwei (China)
Host	Dell (USA)
Operating System	Windows 11
Operation Method	Touch screen operation
Supported Data Interfaces	LAN port, USB port
Product Management	Complete product log
Parameter Adjustment	Self-learning/Manual learning options available
Image Management	Image save/print/analysis
Power Supply	AC 220V, 1.2KVA,50/60Hz
Belt Motor	Delta servo motor, Taiwan, China
Overall Equipment Size	L*W*H:1326*1351*1994 mm
Cleaning Method	Easy to clean
Temperature Control	Industrial air conditioning for automatic temperature control
Environmental Temperature	0~40°C
Environmental Humidity	30~90%, no frosting
X-ray Leakage	< 1µSv/ h
Overall Material	304 stainless steel
Protection Level	IP65
Conveying Weight	20KG
Protection Method	Removable protective curtain/protective cover
Belt Direction	from left to right/ Optional from right to left
Ejection Mechanism (Optional)	Paddle/pusher/flipper/blow-off