Product Description
**Food Safety X-ray Machine for Plastic and Glass Contaminants | Ultimate Defense Against Low-Density Foreign Objects**
Effectively combat one of the most challenging and prevalent hazards in food production with our dedicated Food Safety X-ray Machine, engineered to deliver superior detection of plastic and glass contaminants. While metal detection has long been standard, low-density, non-metallic foreign bodies present a unique and significant risk to consumer safety and brand integrity. Our system provides the definitive solution, utilizing advanced imaging technology to identify and remove these elusive contaminants with unmatched reliability.
**The Rising Threat of Low-Density Contaminants**
Plastic and glass fragments-originating from packaging materials, processing equipment, employee personal protective equipment (PPE), or raw ingredients-pose a severe hazard. Their low density and non-conductive nature make them invisible to metal detectors and extremely difficult to identify via visual inspection, especially within packaged or bulk products.
The consequences of undetected plastic or glass include:
* **Critical Consumer Safety Incidents:** High risk of physical injury or choking.
* **Severe Brand Damage and Costly Recalls:** These contaminants are a leading cause of high-profile product withdrawals.
* **Non-Compliance with Food Safety Standards:** Failure to adequately control this hazard violates HACCP principles and major Global Food Safety Initiative (GFSI) benchmark requirements (BRCGS, SQF, IFS).
**Specialized Technology for Maximum Detection Accuracy**
Our system is purpose-built to overcome the density-similarity challenge, where contaminants can closely match the density of the food product itself.
* **High-Sensitivity, Dual-Energy Imaging:** This core technology is critical for distinguishing subtle density differences. It provides superior material discrimination, making clear plastic, glass shards, PVC, rubber gaskets, and polycarbonate fragments visibly distinct from the food matrix on the operator's screen.
* **Advanced Image Processing Algorithms:** Proprietary software algorithms are specifically tuned to recognize the characteristic shapes and density signatures of low-density contaminants, significantly enhancing detection capability and reducing false reject rates.
* **Superior Detection Performance:** Capable of identifying challenging contaminants such as:
* **Plastics:** Clear PET fragments, polypropylene, HDPE, plastic bristles, glove pieces, film shards.
* **Glass:** Clear and colored glass splinters, glass beads, fragments from containers or lighting.
* **Other Low-Density Materials:** Certain rubbers, stones, and calcified bone.
**System Advantages for Comprehensive Food Safety**
* **Unmatched Sensitivity for Low-Density Materials:** Achieves industry-leading detection thresholds for plastic and glass, often detecting fragments as small as **1.0 mm to 2.0 mm** depending on product density and thickness.
* **Packaging Versatility:** Effectively inspects products in **glass jars, plastic tubs, metalized film, and cardboard boxes**, providing a final safety check regardless of packaging type.
* **Hygienic & Robust Construction:** Built with food-grade stainless steel and high ingress protection (IP65/IP69K) for reliable performance in wet washdown environments.
* **Integrated Quality Control:** Simultaneously performs additional checks: **mass verification** to prevent underfills/overfills, **product count** validation, and **package integrity** inspection (e.g., detecting missing or crushed items).
* **Full Audit Trail & Compliance Ready:** Automatically logs every inspection event with timestamped images of any contaminant found. This tamper-proof data is essential for proving due diligence, meeting **FDA FSMA, BRCGS, and SQF** requirements, and facilitating efficient audits.
* **User-Centric Operation:** Intuitive touchscreen interface with product recipe memory allows for quick changeovers and minimal operator training.
**Critical Applications Across the Food Industry**
Ideal for sectors where plastic and glass are primary hazards:
* **Bakery & Snacks:** Detection of plastic fragments in bread, biscuits, and packaged snacks.
* **Dairy:** Inspection of yogurt cups, cheese blocks, and butter for plastic or glass.
* **Meat & Poultry:** Finding plastic bristles from cleaning tools or glass in processed products.
* **Ready Meals & Prepared Foods:** Final inspection of multi-component meals in plastic trays.
* **Beverages:** Checking for glass fragments in jars or plastic pieces in bottled products.
* **Confectionery:** Ensuring candy and chocolate products are free from packaging material debris.
**Delivering Uncompromising Value and Protection**
1. **Mitigate Top Recall Risks:** Proactively address one of the most common causes of food recalls worldwide.
2. **Enhance Consumer Trust:** Demonstrate an industry-leading commitment to product safety that goes beyond standard metal detection.
3. **Optimize Production and Reduce Waste:** Precise detection minimizes false rejects, while in-line quality checks reduce giveaway and improve yield.
4. **Future-Proof Your Safety Plan:** Implement a validated CCP for physical contaminants that meets current and evolving global food safety regulations.
**Partner with Low-Density Contamination Specialists**
We provide more than equipment-we deliver confidence through validation.
* **Free Contaminant Testing:** We use samples of your actual product and realistic contaminant simulants (plastic, glass) to demonstrate and document the system's detection capability for your specific application.
* **Customized Solution Engineering:** We configure the system's software, conveyor, and rejection mechanism to fit your production line and primary risk profile.
* **Global Technical Support:** Ensuring your system delivers optimal performance and uptime.
**Request Your Free Contaminant Detection Analysis.**
See the proof for yourself. Contact us to arrange a free test using your product samples and common plastic/glass contaminants.
**Keywords:** Plastic Detection X-ray Machine, Glass Contaminant Scanner, Food Safety X-ray System, Low-Density Foreign Object Detector, Non-Metallic Contaminant Inspection, HACCP Compliance Equipment, BRCGS Food Safety, In-line Plastic Detection, X-ray for Packaging Debris, China Food X-ray Manufacturer, OEM Inspection Solution.
VS3019 X-Ray Food Scanner: Advanced Detection for Food Safety and Quality Control
The VS3019 X-Ray Food Scanner is designed to provide high-precision detection of contaminants in food products, ensuring safety and quality control across your production line. With cutting-edge technology and robust features, this scanner excels in identifying foreign objects, such as stainless steel, glass, and ceramic balls, at minute sizes as small as Φ 0.6 mm. Perfect for food manufacturers, processors, and packaging lines, the VS3019 offers unmatched efficiency and accuracy.
Key Features:
-
Superior Detection Accuracy
Detects foreign objects with precision:
- Stainless steel ball: Φ 0.6 mm
- Glass ball: Φ 2.0 mm
- Ceramic ball: Φ 1.0 mm
-
High Detection Capacity
- Maximum object height: 130 mm
- Maximum object width: 300 mm
-
Versatile Conveyor System
- Conveyor speed: 20-70 m/min
- Conveyor belt width: 300 mm
- Maximum height of conveyor window: 190 mm
- Maximum conveyor load: 20 kg
-
Powerful X-Ray Source & Detector
- 150W, 80KV domestic single-source X-ray
- 0.4 mm domestic detector with single detection capability
- X-ray leakage: < 1µSv/h for safe operation
-
User-Friendly Interface
- 17-inch full-color touch screen for easy operation
- Windows 11 operating system, with touch screen controls for seamless user experience
- Supports LAN and USB data interfaces for simple data transfer
-
Robust Build & Reliable Performance
- Made of durable 304 stainless steel
- Protection level: IP65, with removable protective curtain and cover
- Temperature control via industrial air conditioning for optimal performance
- Operational temperature range: 0°C to 40°C
- Environmental humidity: 30% to 90% (no frosting)
-
Flexible Ejection Mechanism (Optional)
Choose from paddle, pusher, flipper, or blow-off systems to eject detected contaminants quickly and efficiently.
-
Efficient Product Management
- Complete product log for traceability
- Self-learning or manual learning options for parameter adjustment
- Image save, print, and analysis features for comprehensive data management
-
Compact & Easy Maintenance
- Overall size: 1178 x 1051 x 1854 mm
- Easy to clean design for minimal maintenance
-
Power Supply & Operation
- AC 220V, 1.2KVA, 50/60Hz power supply
- Delta servo motor (Taiwan) for smooth conveyor movement
The VS3019 X-Ray Scanner provides an ideal solution for food safety, ensuring that every product is thoroughly inspected for contaminants, improving both product integrity and consumer safety. Its advanced detection capabilities, ease of operation, and versatility make it a vital addition to your food processing or packaging facility.
Applications:
- Food manufacturing and processing
- Packaging lines for food products
- Quality control and inspection in food safety management
Ensure that your food products meet the highest safety standards with the VS3019 X-Ray Food Scanner.
| Model |
VS3019 |
| Best Empty Machine Detection Accuracy |
Stainless steel ball: Φ 0.6 mm
Glass ball: Φ 2.0 mm;
Ceramic ball: Φ 1.0 mm |
| Detecting object size |
Detecting Max height. |
130 mm |
| Detecting Max width. |
300 mm |
| Conveyor Device Parameters |
Conveyor belt speed |
20~70 m/min |
| Conveyor belt width |
300 mm |
| Max height of the conveyor window |
190 mm |
| Max load of the conveyor device |
20KG |
| X-ray Source |
150W 80kv domestic single source |
| Detector |
0.4 mm, domestic detector, single detector |
| Display |
17-inch full-color touch screen, Shiwei (China) |
| Host |
Dell (USA) |
| Operating System |
Windows 11 |
| Operation Method |
Touch screen operation |
| Supported Data Interfaces |
LAN port, USB port |
| Product Management |
Complete product log |
| Parameter Adjustment |
Self-learning/Manual learning options available |
| Image Management |
Image save/print/analysis |
| Power Supply |
AC 220V, 1.2KVA,50/60Hz |
| Belt Motor |
Delta servo motor, Taiwan, China |
| Overall Equipment Size |
L*W*H:1178*1051*1854 mm |
| Cleaning Method |
Easy to clean |
| Temperature Control |
Industrial air conditioning for automatic temperature control |
| Environmental Temperature |
0~40°C |
| Environmental Humidity |
30~90%, no frosting |
| X-ray Leakage |
< 1µSv/ h |
| Overall Material |
304 stainless steel |
| Protection Level |
IP65 |
| Conveying Weight |
10KG |
| Protection Method |
Removable protective curtain/protective cover |
| Belt Direction |
from left to right/Optional from right to left |
| Ejection Mechanism (Optional) |
Paddle/pusher/flipper/blow-off |
Audited Supplier 
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