| Customization: | Available |
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| After-sales Service: | Local Enginner Service |
| Warranty: | 12 Month |
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In the era of booming e-commerce and global logistics, the efficiency and safety of product handling systems are paramount. From packaging and sorting to palletizing and shipment, every stage in the e-commerce supply chain demands automation, precision, and ergonomic safety. To meet this growing demand, the Suction Pipe Lifting System for E-Commerce Bag Packaging emerges as an ideal vacuum-powered material handling solution.
Designed to lift, transfer, and place various types of e-commerce packaging-including courier bags, pouches, soft parcels, and poly mailers-this vacuum lifting system integrates seamlessly into modern fulfillment centers. Using state-of-the-art suction tube technology, it minimizes manual labor while increasing throughput, reducing workplace injuries, and optimizing floor operations.
The Suction Pipe Lifting System is a tube-based vacuum lifter that uses negative air pressure to grip, lift, and move soft or irregularly shaped packaged goods. It consists of a flexible suction tube, ergonomic handle, lifting head (vacuum gripper), vacuum pump or blower, filter unit, and a supporting crane or jib arm.
Unlike traditional mechanical lifting equipment, this system provides smooth, damage-free lifting of soft, flexible, and uneven loads-a perfect match for the unpredictable and diverse packaging formats common in e-commerce operations.
Vacuum Generator: Typically powered by a rotary vane vacuum pump or side-channel blower to create the necessary suction.
Suction Tube: A heavy-duty yet flexible pipe that extends and contracts based on the weight of the load.
Ergonomic Control Handle: Allows the operator to easily grip, lift, lower, and release packages with one hand.
Vacuum Gripper/Head: Designed with rubber sealing lips or soft suction cups to securely grasp various bag types.
Crane or Jib Arm Mounting: Ensures 360-degree maneuverability with minimal effort, either as a floor-mounted or overhead rail system.
E-commerce facilities are often tasked with handling thousands of soft packages of varying shapes, weights, and sizes-ranging from clothing and electronics to consumer goods and return items. The vacuum lifter system excels in automating the lifting of:
Poly mailers and courier bags
Soft pouches and satchels
Return parcels and irregular packages
Flexible packaging with barcodes or labels
Lightweight cartons with soft outer material
This solution can be applied in:
Packing lines
Order fulfillment centers
Last-mile delivery hubs
Return handling stations
Palletizing and depalletizing zones
The most compelling benefit of this system is its ability to reduce strain on workers. Repeated bending, lifting, and twisting motions in manual bag handling are leading causes of musculoskeletal injuries. The vacuum lifter allows effortless one-hand operation, making even a 25 kg bag feel weightless.
Traditional mechanical grippers may puncture or crumple soft packages. The vacuum suction head lifts with uniform pressure, ensuring no deformation or tearing of the bag surface-ideal for sensitive packaging or goods in soft pouches.
Operators can complete a full lift-transfer-place cycle in a matter of seconds. With trained staff, the system enables over 500 lifts per hour, significantly boosting productivity during peak order periods.
The suction head can be customized with various cup sizes and shapes to accommodate specific packaging types. Modular grippers can switch between:
Flat poly mailers
Bulky padded bags
Light cartons
Reusable cloth bags
Handles loads from 1 kg to 50 kg, depending on the configuration. It's ideal for single-operator stations as well as multi-user pick zones.
Designed with compact jib arms or integrated rail systems, the equipment takes up little space and fits into existing workflows without disrupting other automation systems.
| Component | Specification |
|---|---|
| Load Capacity | Up to 50 kg per lift |
| Suction Tube Diameter | 100 mm / 120 mm (based on load) |
| Lifting Height | Up to 1.8 m vertical stroke |
| Vacuum Pump Type | Oil-lubricated rotary vane or dry side-channel blower |
| Vacuum Pressure | -600 to -850 mbar |
| Noise Level | < 75 dB(A) |
| Mounting Option | Floor-mounted jib crane or ceiling track system |
| Control Interface | One-handed operation handle with variable grip and release functions |
| Gripper Options | Flat suction pad, multiple suction cups, foam seal grippers |
| Filter System | Replaceable dust filters with optional cyclone pre-filters |
| Compliance | CE Certified, ISO 12100, ergonomic directive EN 1005 |
Reduced labor fatigue and turnover
Increased daily throughput with fewer delays
Fewer workplace incidents and lower insurance costs
Enhanced employee satisfaction and retention
ROI typically within 6-12 months
Scalable with growing SKUs and order volumes
Helps meet strict HSE (Health, Safety & Environment) standards
Supports automation goals without the cost of full robotics
Energy-efficient compared to fully robotic systems
Can extend the lifespan of packaging by reducing damage
Reduces employee overexertion and promotes long-term health
A major fashion e-retailer installed 12 vacuum lifter stations to lift padded clothing mailers weighing between 1-5 kg. The result: a 30% increase in throughput during peak season, and an 80% drop in lifting-related employee complaints.
In a reverse logistics facility handling thousands of varied parcels daily, the suction pipe system was deployed to assist with depalletizing and resorting return packages. It helped cut handling time per parcel from 18 seconds to just 6 seconds.
A last-mile distribution hub used the lifters to load soft e-commerce bags onto conveyor belts without deforming them-important for maintaining barcode readability.
Modern suction pipe lifting systems can be integrated into smart warehouse environments. Data from the lifter's cycles, usage patterns, or fault alerts can be fed into WMS (Warehouse Management Systems) or IoT dashboards. Optional features include:
Usage analytics
Maintenance reminders
Remote diagnostics
Integration with AGVs or robotic sorting arms
Quick-Change Grippers: Switch between packaging types with minimal downtime.
Swing Jib Cranes: For 360° rotation and flexibility in constrained areas.
Stainless Steel Models: For food, cleanroom, or pharmaceutical environments.
Battery Backup Units: Maintain lifting capability in case of brief power outages.
Anti-Dust Filters: For dusty warehouse or packaging environments.
All systems come with operator training and certification, covering:
Safe handling techniques
Emergency shut-off procedures
Maintenance routines
Daily inspection protocols
The equipment complies with European Machinery Directive, CE, and ISO safety guidelines. Emergency stop buttons, fail-safe valves, and load sensors add another layer of protection.
The Suction Pipe Lifting System for E-Commerce Bag Packaging represents a powerful blend of ergonomics, speed, safety, and cost-efficiency. As e-commerce continues to scale globally, handling hundreds or thousands of soft packages per hour requires more than just manpower-it demands intelligent material handling technology.
Vacuum lifting systems fill this need perfectly, offering a flexible, scalable, and future-proof solution for fulfillment centers, cross-docks, and 3PL operations. By automating one of the most repetitive and injury-prone tasks in the warehouse, businesses can improve efficiency, protect their workforce, and enhance throughput-all while reducing long-term operational costs.
Contact us today to arrange a free consultation or demonstration of the Suction Pipe Vacuum Lifting System tailored to your e-commerce packaging environment.
The Max 100kg Load Suction Pipe Lifting System is a versatile and ergonomic solution designed specifically for handling boxes, parcels, and packages in e-commerce logistics and packaging facilities. This innovative vacuum lifter streamlines material handling tasks, enhancing productivity while minimizing operator fatigue and reducing the risk of injury.
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High Load Capacity:
Capable of lifting loads up to 100 kg, making it ideal for handling a wide range of package sizes and weights.
Advanced Suction Technology:
Equipped with adjustable suction cups and a flexible vacuum tube, allowing secure and damage-free lifting of boxes, cartons, and crates with various surface textures.
Ergonomic Design:
The lightweight and user-friendly control handle ensures precise maneuvering, promoting comfortable and fatigue-free operation over long shifts.
Height Adjustability:
The lifting tube extends and contracts smoothly, allowing for easy handling of packages at different heights, from conveyor belts to high shelves.
360° Rotation Capability:
Enables full rotational movement, providing flexibility to position and orient packages accurately during loading and unloading.
Quick Release Function:
A fast-release mechanism ensures rapid attachment and detachment of loads, speeding up workflow in busy environments.
E-Commerce Warehousing:
Streamlines the handling of parcels for order fulfillment, sorting, and dispatch operations.
Logistics and Distribution Centers:
Facilitates palletizing and depalletizing processes, improving efficiency in bulk handling.
Packaging Lines:
Ideal for loading and unloading boxes and crates during packing and shipping stages.
Retail and Wholesale Operations:
Supports fast-paced handling of inventory in retail distribution hubs.
Increased Efficiency:
Reduces manual lifting time, speeding up operations and boosting throughput.
Enhanced Safety:
Minimizes the risk of operator injuries by eliminating the need for heavy manual lifting, ensuring compliance with workplace safety standards.
Damage Prevention:
Gentle vacuum handling prevents damage to delicate packaging, preserving product integrity.
Energy Efficiency:
The system features energy-saving technology, optimizing vacuum power usage for eco-friendly operation.
| Parameter | Details |
|---|---|
| Load Capacity | Up to 100 kg |
| Suction Pad Material | Non-marking rubber |
| Power Source | Electric/Pneumatic |
| Tube Length | Customizable (Standard: 2m) |
| Rotation | 360° continuous |
| Control System | Ergonomic handle with safety lock |
| Mounting Options | Floor stand, overhead rail, or jib crane |
In fast-paced e-commerce environments, efficiency and safety are paramount. The Max 100kg Load Suction Pipe Lifting System provides a powerful, flexible, and ergonomic solution tailored to meet the demands of modern packaging and logistics operations. By automating repetitive lifting tasks, this system not only boosts productivity but also enhances workplace safety and employee well-being.
Ready to elevate your packaging operations? Contact us today to learn more or request a customized solution!
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