| Customization: | Available |
|---|---|
| After-sales Service: | Enginner Avaliable Overseas |
| Warranty: | 12month |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
In industries where bulk materials are processed at high speeds, metal contamination can be a significant issue affecting product quality and consumer safety. To address this challenge, Dongguan Viking introduces its state-of-the-art Touch Screen Gravity Feed Free-Fall Metal Detector. This advanced detection system is designed for high-precision metal detection, ensuring contamination-free products in industries such as food processing, pharmaceuticals, plastics, chemicals, and agriculture.
Built with cutting-edge touch screen technology, a high-accuracy detection system, and a compact gravity-fed design, this metal detector ensures efficient operation in high-speed production environments. It provides superior performance in identifying ferrous, non-ferrous, and stainless steel contaminants in free-falling powders, granules, and other bulk materials. With its user-friendly interface, automatic calibration, and customizable sensitivity levels, this system is the ultimate solution for manufacturers looking to enhance product safety and meet strict industry compliance standards.
**Compact Free-Fall Gravity Detection Auto-Reject System for Metal Contamination | High-Speed Inspection for Granular, Powdered & Free-Flowing Products**
Introducing our space-saving, high-efficiency Compact Free-Fall Gravity Detection System, designed specifically for the inline inspection of bulk granular, powdered, and free-flowing products. This advanced system seamlessly integrates into vertical processing lines, utilizing gravity to pass product through a high-sensitivity inspection chamber for instant metal detection, followed by automatic rejection of contaminated material-all within an ultra-compact footprint. It is the ideal solution for safeguarding products such as spices, grains, powders, seeds, pellets, and granules without compromising production speed or flow.
**How the System Works: Precision in Motion**
Product is fed into the system from an overhead hopper or processor. It flows freely by gravity through a specially designed inspection housing, where it passes through a precisely calibrated electromagnetic field. Any metal contaminant (ferrous, non-ferrous, or stainless steel) disrupts this field, triggering an instantaneous signal. Within milliseconds, a high-speed, sanitary rejection valve redirects the contaminated portion into a reject container, while the clean product continues uninterrupted to packaging or the next process stage.
**Core Advantages of the Free-Fall Gravity Design**
* **Maximized Space Efficiency:** Its vertical, inline design requires minimal floor space, making it perfect for tight production areas or retrofitting into existing vertical transfer lines.
* **Uninterrupted High-Speed Flow:** Gravity-driven inspection eliminates the need for belts or conveyors, enabling exceptionally high throughput rates and preventing product buildup or bottlenecks.
* **Superior for Powders & Granules:** Ideal for dry, flowing products that are challenging to inspect on traditional conveyor systems. Minimizes product contact, reducing cleaning needs and contamination risk.
* **Excellent Sensitivity:** The controlled, centralized product stream allows for optimal detection of small metal particles, often achieving superior sensitivity compared to some conveyor-based systems.
* **Hygienic & Easy to Clean:** Features a smooth, crevice-free inspection channel with quick-release parts. Constructed from food-grade stainless steel, fully compatible with dry processing sanitation protocols.
**Key System Features**
* **Advanced Multi-Frequency Detection:** Selectable frequencies allow optimization for different product types, effectively managing variable "product effect" to ensure stable performance and minimal false rejects.
* **Automatic Self-Learning & Calibration:** One-touch "Learn" function quickly establishes a product baseline. Automatic balance control maintains consistent sensitivity.
* **Instantaneous Pneumatic Rejection:** Utilizes a high-speed, sanitary air-actuated diverter valve for precise, reliable rejection of contaminated product with no moving parts in the product stream.
* **User-Friendly Touchscreen Interface:** Simple controls for product setup, sensitivity adjustment, and real-time monitoring of inspection counts and reject events.
* **IP-Rated Protection:** Robust enclosure (typically IP65) protects electronics from dust and moisture, ensuring reliability in demanding environments.
* **Comprehensive Data Logging:** Records all detection events for traceability and HACCP compliance, with connectivity options for factory networks.
**Typical Applications**
* **Spices & Seasonings:** Inspection of pepper, cumin, paprika, etc.
* **Grains & Pulses:** Rice, wheat, beans, lentils.
* **Powdered Products:** Milk powder, protein powder, flour, instant coffee, cocoa.
* **Animal Feed & Pet Food:** Pellets, kibble, powdered additives.
* **Pharmaceutical & Nutraceutical Granules:** Tablet precursors, powder blends.
* **Plastics & Recycled Materials:** Regrind, pellets, and flakes.
**Technical Specifications Overview**
* **Product Flow Rate:** Adjustable via feed control, compatible with high-volume lines.
* **Pipe Diameter:** Customizable to match your existing process tubing or hopper outlets.
* **Detection Sensitivity:** High performance for all metal types; specific sensitivity validated per product.
* **Rejection Speed:** Valve response time < 20 milliseconds.
* **Construction:** Food-grade 304 or 316 stainless steel contact parts.
* **Compliance:** Designed to meet relevant industry standards for food safety and electrical safety.
**Why Choose Our Free-Fall System?**
We provide tailored contamination control:
* **Product Testing Service:** We test your specific material to recommend the optimal configuration and guarantee performance.
* **Easy Integration:** Designed for simple installation into new or existing vertical process lines.
* **Reliable Performance:** Built for industrial durability with minimal maintenance requirements.
**Request a Free Product Flow Test.**
Contact us with your product specifications to discuss your application and arrange a feasibility evaluation. Secure your dry product line with precision gravity-fed inspection.
**Keywords:** Free-Fall Metal Detector, Gravity Feed Inspection System, Powder Metal Detector, Granular Product Inspection, Inline Bulk Detector, Automatic Reject System, Compact Metal Detection, Food Grade Gravity Detector, Dry Product Safety, HACCP Compliance, China Manufacturer, OEM Supplier.
Utilizes an advanced multi-frequency detection system to precisely identify even the smallest metal contaminants.
Capable of detecting ferrous, non-ferrous, and stainless steel particles in bulk materials.
Ensures minimal false alarms while maintaining superior accuracy.
Intuitive and user-friendly touch screen control panel for easy operation.
Real-time monitoring of detection performance and sensitivity adjustments.
Multi-language support, making it accessible for global operators.
Specifically designed for bulk material processing lines where products move via gravity.
Ensures uninterrupted production flow with minimal product loss.
Compact and space-saving design for easy integration into existing production lines.
Features a high-speed auto-reject mechanism that instantly removes contaminated products.
Reduces waste and maintains product integrity.
Ensures compliance with HACCP, FDA, and other global safety standards.
Durable and corrosion-resistant stainless steel body for long-lasting performance.
Easy to clean and maintain, making it ideal for food and pharmaceutical industries.
Hygienic design that meets international sanitation regulations.
Adjustable detection levels to suit different materials and production needs.
Auto-learning function adapts to various product compositions for optimal detection.
Ability to store multiple product profiles for quick changeover.
PC connectivity and remote control features for efficient system management.
Data logging capabilities to track and analyze detection trends over time.
Helps in compliance reporting and quality control audits.
Food Processing: Ensures contamination-free grains, flour, sugar, coffee, spices, etc.
Pharmaceuticals: Detects metal impurities in powder-based medicines and supplements.
Plastics & Chemicals: Prevents contamination in resin, PVC compounds, and powdered chemicals.
Agriculture: Removes metallic impurities from rice, nuts, seeds, and animal feed.
| +--------------------------------------------------+ | Dongguan Viking Touch Screen Gravity Feed | | Free-Fall Metal Detector | +--------------------------------------------------+ | Feature | Specification | |-----------------------------|--------------------| | Detection Type | Gravity Feed | | Contaminant Types | Ferrous, Non-Ferrous, Stainless Steel | | Detection Sensitivity | High-Accuracy | | Interface | Touch Screen | | Auto-Rejection System | Yes | | Construction Material | Stainless Steel | | Cleaning & Maintenance | Easy-to-Clean Hygienic Design | | Customizable Sensitivity | Yes | | PC Connection & Remote | Yes | | Data Logging | Yes | +--------------------------------------------------+ |
Enhanced Product Safety & Compliance
Ensures that products are free from metal contaminants, improving consumer trust.
Helps manufacturers comply with industry standards such as HACCP, FDA, BRC, and IFS.
Increased Operational Efficiency
High-speed detection and auto-rejection prevent downtime and reduce manual intervention.
Customizable settings allow seamless adaptation to different production needs.
Cost-Effective Solution
Minimizes product waste by ensuring only contaminated items are rejected.
Long-lasting stainless steel construction reduces maintenance and replacement costs.
Seamless Integration into Production Lines
Compact design ensures easy installation into existing manufacturing systems.
Remote monitoring capabilities enable real-time system control and troubleshooting.
User-Friendly Interface
The touch screen control panel makes it easy for operators to configure and monitor the system.
Multi-language support ensures accessibility for international users.
Ensures metal-free grains, cereals, flour, sugar, coffee, spices, and other food products.
Helps prevent recalls and protect brand reputation by delivering contamination-free goods.
Detects metal impurities in powder-based medications and dietary supplements.
Ensures compliance with Good Manufacturing Practices (GMP).
Prevents contamination in plastic resins, PVC granules, and chemical powders.
Enhances quality control in manufacturing facilities.
Removes metal contaminants from rice, nuts, seeds, and pet food.
Ensures product purity and safety for end consumers.
The Dongguan Viking Touch Screen Gravity Feed Free-Fall Metal Detector is an innovative and highly reliable solution for manufacturers looking to eliminate metal contamination in their production lines. With high-accuracy detection, a user-friendly touch screen interface, automatic rejection, and remote monitoring capabilities, this system offers unmatched efficiency and compliance with global safety standards.
Whether you're in food processing, pharmaceuticals, plastics, chemicals, or agriculture, this metal detector provides the precision, durability, and ease of use needed to maintain product integrity and customer trust.
For more information or to request a customized solution, contact Dongguan Viking today and upgrade your metal detection standards!
){kind=link}