Ai Alert Dual View X Ray Needle Detector for Toys Industry
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needle detector
Product Details
| Customization: | Available |
|---|---|
| After-sales Service: | Enginner Overseas |
| Warranty: | 24month |
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Basic Info.
- Model NO.
- NDX-5380
- Certification
- CE, ISO
- Automatic Grade
- Automatic
- Application
- Spinning, Drug, Toy, Clothing
- Form
- Conveyor
- Transport Package
- Strong Wooden Case
- Specification
- 2CBM
- Trademark
- AVerGuard
- Origin
- China
- HS Code
- 9031499090
- Production Capacity
- 50 Pieces/Weeek
Product Description
I. Core Competitive Advantages
Relying on cutting-edge X-ray detection technology and structural design innovation, NDX-5380 has achieved three major breakthroughs in inspection performance, operation efficiency, and equipment stability, providing exclusive value for inspection scenarios in the footwear and luggage industry.
1. High-Energy Penetration System: No Pressure for Thick Material Inspection
The equipment is equipped with a high-performance X-ray generator, with an output voltage that can be flexibly adjusted within the range of 50-80kV and a stable current of 1.2mA, forming a detection X-ray beam with sufficient and controllable energy. This system can not only easily penetrate thick soles of footwear, multi-layer fabrics of luggage, and built-in metal accessories but also effectively avoid the image blurring problem of traditional equipment caused by insufficient energy. It enables clear imaging of details such as thread ends and metal nails in the insole interlayer, and welding points of luggage hardware, achieving the inspection effect of "no penetration failure for thick materials and no omission of details".
2. L-Shaped Panoramic Detection: More Comprehensive Coverage Without Blind Spots
Innovatively adopting an L-shaped high-precision sensor layout, it breaks the detection limitations of traditional linear sensors and expands the effective internal detection range of the equipment in three dimensions. Whether it is the special-shaped parts of footwear such as toe caps and heels, or the corners and handle joints of luggage, they can be fully covered by the detection X-rays, completely eliminating inspection blind spots and ensuring that every area that may have quality hidden dangers can be accurately scanned.
3. Stable Heat Dissipation Design: Guarantee for 24/7 Continuous Operation
Equipped with an external independent oil pump circulation heat dissipation system, it quickly dissipates the heat generated during equipment operation through efficient heat exchange technology, keeping core components such as the X-ray generator and sensors in the optimal operating temperature range at all times. It has been tested that the equipment can realize 24/7 continuous operation, meeting the assembly line operation needs of large-scale production in footwear and luggage enterprises, and avoiding production efficiency loss caused by equipment shutdown for heat dissipation.
4. Safety and Compliance Standards: More Peace of Mind for Radiation Protection
Strictly adhering to international radiation safety standards, the radiation dose of the equipment during operation is close to the background level of air, far lower than the safety threshold specified by the state. The machine body is equipped with multiple safety protection devices, including emergency stop buttons, radiation leakage alarm systems, and protective door interlocking devices, ensuring the personal safety of operators during close-range operations, and normal operation can be carried out without professional radiation protection equipment.
II. Detailed Technical Parameters
NDX-5380 matches the diverse inspection needs of the footwear and luggage industry with precise parameter configurations, and its hardware specifications and performance indicators have been repeatedly optimized and verified.
| Parameter Category | Specific Specifications | Remarks |
| X-ray System | X-ray voltage: 50-80kV (adjustable), current: 1.2mA | Energy can be flexibly adjusted according to the thickness of the detected material |
| Tunnel Size | 510mm (width) × 305mm (height) | Suitable for inspection of most footwear and small-to-medium luggage |
| Equipment Size | 1720mm (length) × 790mm (width) × 1209.5mm (height) | Compact structure, saving workshop floor space |
| Conveying System | Conveying speed: 0.2-0.6m/s (adjustable), height of conveyor belt from the ground: 640.3mm | Speed adapts to the rhythm of the assembly line, and the operating height conforms to ergonomics |
| Inspection Precision | Line resolution: standard 0.3mm, typical value 0.2mm | Able to identify tiny metal foreign objects and structural defects |
| Radiation Safety | Radiation dose close to air background level | Complies with GB 18871-2002 radiation safety standards |
The equipment integrates image processing, data management, and automatic control technologies to create a full-process intelligent experience from inspection to data traceability, greatly improving the efficiency of quality control management.
1. High-Definition Image Processing System
- Multi-mode imaging: Supports multiple display modes such as black and white, negative, and grayscale. The optimal imaging effect can be switched according to the characteristics of the detected material; it is equipped with image pull-back and local zoom functions to facilitate detailed verification.
- Tomography technology application: Adopts advanced tomographic image processing algorithms to eliminate the image superposition interference of multi-layer materials, making the contour of the detected target clear and hierarchical, and improving the efficiency of defect identification.
- Low-noise and clear imaging: Based on capacitor integrated detection technology, the equipment has low operating noise and strong resistance to environmental damp and heat interference, ensuring stable and smooth images with sharp edges, and reducing misjudgment and missed judgment.
- Batch continuous inspection: It can complete the inspection task of 7,600 boxes of ankle boots within 8 hours, adapting to the rhythm of large-scale assembly line production, and the inspection efficiency is increased by more than 30% compared with traditional equipment.
- One-key intelligent control: Supports one-key operations such as startup, shutdown, and parameter reset, simplifying the equipment debugging process; equipped with automatic adjustment functions for brightness and clarity, no need for professional personnel to operate frequently.
- Instant printing function: Integrates image and barcode printing modules, which can print inspection reports and product barcodes in real time, facilitating on-site verification of inspection results and product traceability.
- Inspection data statistics: Automatically records key indicators such as total inspection quantity, defective product quantity, and inspection qualification rate, supports real-time monitoring of production progress, and provides data support for workshop production scheduling.
- Detailed report generation: It can automatically generate standardized reports containing customer name, product name, specification model, inspection results and other information, supporting data export and archiving.
- Image storage management: The equipment supports image storage in multiple formats such as JPG and BMP, and can store up to 2 million inspection images; it adopts hierarchical folder management, stores by customer and operator, supports defective product marking and abnormal description notes, and facilitates subsequent traceability and analysis.
The machine body is equipped with multiple USB interfaces, supporting plug-and-play of external storage devices such as U disks and mobile hard disks, facilitating rapid export of inspection data and equipment software upgrades; reserved industrial Ethernet interface, which can be connected to the enterprise ERP and MES systems, realizing seamless connection between inspection data and production management systems.
IV. Application Scenarios and Value
NDX-5380 is widely applicable to leather shoe factories, sports shoe manufacturers, luggage manufacturers, and third-party inspection institutions. Its core application scenarios include: metal foreign object inspection in footwear soles, metal needle residue screening in shoe upper sewing, compliance inspection of luggage hardware accessories, and internal structural integrity verification of products. Through accurate inspection and intelligent management, the equipment can help enterprises reduce the risk of defective products flowing out and enhance brand reputation; reduce manual inspection costs and improve production efficiency; realize traceable inspection data and meet the compliance requirements of customers and industry supervision.
V. Brand and Service
This equipment is independently developed and produced by vikingDetect. Relying on years of experience in industrial inspection equipment research and development, we provide customers with full-process services from equipment installation and commissioning, operation training to after-sales maintenance. For more product details or customized inspection solutions, please visit the official website:
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