| Customization: | Available |
|---|---|
| After-sales Service: | Enginner Avaliable Overseas |
| Warranty: | 2 Years |
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In the textile and hygiene industries, where cotton, wadding, fiber, and similar materials are handled daily, even the smallest metal fragment-like a broken needle or wire-can damage processing machinery, reduce product quality, and risk consumer safety. Metal contamination not only disrupts workflow but can also lead to severe recalls and costly equipment failures.
To address these concerns, Averguard introduces the KND-500 Metal Detection Equipment, a highly intelligent, CPU-controlled solution engineered specifically for cotton and wadding production lines. Built with advanced magnetic induction technology, intelligent signal processing, and a full touchscreen interface, the KND-500 ensures precise, stable, and reliable detection across a variety of non-metallic, fibrous product streams.
The KND-500 is powered by a top-tier CPU system that autonomously processes detection signals. It interprets and filters signal data in real time, transforming raw inputs into readable digital outputs. This internal signal intelligence ensures that the system reacts swiftly to metal contaminants-even in high-speed operations-and can be configured to trigger automatic alarms based on customer requirements.
This cutting-edge CPU processing gives operators:
Faster decision-making from raw signal input to response
Minimal false alarms through intelligent signal discrimination
Dynamic adaptability to different cotton and fiber products
Gone are the days of knobs and dials. The KND-500 features a crystal-clear full-color touchscreen display, offering a modern and user-friendly control experience. Operators can:
View live detection activity
Adjust sensitivity levels (1-12) with a simple tap
Monitor equipment status
Access memory-stored product parameters
The touchscreen also supports multilingual display (default: Chinese) and provides highly visual, intuitive operation suitable for both novice and experienced users.
For industries with strict compliance or traceability requirements, such as the medical textile or hygiene sector, the built-in Epson-compatible printer provides a critical feature: test result documentation. Every detection event, qualified/unqualified count, and calibration detail can be printed and archived long-term, helping meet:
ISO 9001 quality documentation
GMP traceability
Internal QA audits
This real-time print feature reinforces trust and enables manufacturers to provide verifiable quality records to customers or regulators.
The KND-500 integrates high-strength permanent magnets that deliver stable and accurate magnetic fields across the entire detection width. These magnetic fields remain unaffected by cotton dust, ambient noise, or environmental fluctuations, providing highly consistent sensitivity.
Combined with its digital processing algorithms, this magnet system can:
Detect metallic contaminants as small as FeΦ0.8 mm
Minimize electromagnetic interference
Stabilize readings under fluctuating line conditions
At the heart of the KND-500 lies the Vfinder microprocessor chip, imported from the USA, and responsible for real-time digital signal processing. It analyzes multi-channel signal pathways, separating genuine metal detection signals from noise or product effects.
This gives the KND-500:
Enhanced signal reliability
Fewer false rejects
Faster processing speeds
The KND-500 is uniquely designed to maintain a balanced magnetic field throughout the detection aperture, which is critical for fibrous materials like cotton and wadding that tend to bunch, shift, or compress unpredictably.
This design ensures:
Uniform sensitivity across all areas of the belt
Stable detection even with bulkier, fluffier products
High reliability for needle, hook, wire, or clip detection
Environmental disturbances such as:
Nearby machinery
Conveyor belt static
Variable temperatures or humidity
…can reduce accuracy in lower-end metal detectors. However, the KND-500 includes intelligent environmental shielding and adaptive calibration routines to ensure minimal susceptibility to external influences.
In the case of needle or wire detection, the KND-500 doesn't just detect the presence-it shows exactly where the contaminant is located within the product width. The location indication system allows your operator to:
Stop the line
Manually remove the defect
Resume quickly without product loss
This feature is especially useful for:
Sewing line accessory detection
Zipper and button screening
Final packaging QA of cotton rolls or absorbent pads
The KND-500 tracks the number of qualified and unqualified products in real-time, storing this data for audit and performance review. This is critical for understanding:
Production efficiency
Frequency of contamination
Operator performance
The data is shown clearly on the touch display and optionally printable via the Epson print module.
To prevent unauthorized changes, the system features a security lock mechanism that locks sensitivity and configuration parameters. Only designated supervisors can adjust key settings-ensuring consistent, tamper-proof operation across multiple shifts.
| Parameter | Details |
|---|---|
| Model | KND-500 |
| Detection Method | Magnetic Induction + Digital Processing |
| Detection Ability | ≥FeΦ0.8, ≥FeΦ1.0, ≥FeΦ1.2, ≥FeΦ1.5 (adjustable) |
| Detection Height | 100mm - 250mm (customizable per line spec) |
| Detection Width | 600mm (net) - non-standard sizes customizable |
| Adjustment Levels | 1-12, digitally adjustable via touchscreen |
| Alarm Method | Light + Sound + Return Function + Auto Restart |
| Power Supply | AC 220V, 50-60Hz |
| Rated Output | 140W |
| Dimensions (L×W×H) | 1820mm × 1050mm × 900mm |
| Machine Weight | Approx. 280kg |
The KND-500 is optimized for:
Cotton wadding roll production
Absorbent pad assembly lines
Fiber packaging before sterilization
Hygienic disposable product inspection
Quilting material and padding detection
Medical and health-grade cotton checks
| Your Concern | KND-500 Solution |
|---|---|
| Foreign metal in cotton & wadding lines | Detects even FeΦ0.8 mm needles or clips |
| Environmental interference | Anti-disturbance design and adaptive signal calibration |
| Downtime and false alarms | CPU-driven precision, location indicator, smart rejects |
| Compliance with QA and audits | Epson-compatible printout, digital recordkeeping |
| Operator simplicity | Full-touchscreen, multilingual interface |
| Tamper-proof operation | Sensitivity security lock |
| Equipment damage from missed metal | Early detection prevents costly downstream failures |
CE Certified - Meets EU safety and electromagnetic compatibility standards
OEM & Customizable - Available in custom widths and tunnel sizes
Multi-Language Support - Interface language can be adapted for export markets
Factory Support - Local training, spare parts, and technical documentation available
Dustproof Enclosure - For cotton dust-heavy environments
Reject Bin Counter - For automatic waste tracking
USB Data Backup - Store test records digitally
Wireless Module - Integrate with MES or smart factory platforms
External Stack Light - For large factory visual alerting
Product Memory Expansion - Save up to 500 profiles
The Averguard KND-500 Metal Detection Equipment is a premium inspection solution tailored for the textile, cotton, and wadding industries. By combining CPU-driven intelligence, stable magnetic sensitivity, and an easy-to-use touchscreen interface, it brings unparalleled efficiency and safety to your line.
Built with real-world cotton processing challenges in mind, it offers not only high detection performance but also the tools needed to maintain documentation, reduce false alarms, and ensure quality control with confidence.
Whether you're producing absorbent hygiene products, medical-grade cotton, or composite padding for furniture or garments, the KND-500 is your dependable partner in contaminant-free manufacturing.
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