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| Customization: | Available |
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| After-sales Service: | Installation Services |
| Warranty: | 12months |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
In the landscape of food safety, Hazard Analysis and Critical Control Points (HACCP) serve as the backbone of modern quality assurance. Among all potential physical hazards, metal contamination remains one of the most common and dangerous threats in food production.
HACCP coordinators, food safety managers, and third-party auditors play a pivotal role in ensuring systems are in place to identify, control, and monitor these hazards. That's where Metal Detectors for HACCP Programs come in. They are not just machinery-they are verifiable, validated safeguards that help protect consumers, ensure compliance, and maintain global certification standards.
This product guide introduces metal detection systems designed specifically with the needs of HACCP professionals and auditors in mind-offering precision, traceability, and risk-based control.
Broken processing tools (slicers, hoppers, grinders)
Packaging materials (staples, wires, foil)
Raw material contamination
Equipment maintenance debris
Supports Step 9: Establishing CCPs under Codex HACCP guidelines
Often the final point before distribution-last line of defense
Enables monitoring, deviation control, and corrective action logging
Built-in monitoring verification tools
Detailed event logging for corrective action reports
Password protection and change tracking
Integration with QA records and audit systems
HACCP Coordinators
Food Safety Officers
QA Managers
GFSI & ISO 22000 Internal Auditors
BRC/IFS External Auditors
Food Production Consultants
Fresh, frozen, and packaged food
Dry powders, grains, and spices
Bakery, meat, dairy, confectionery, beverages
Pet food and ready-to-eat meals
Ferrous metals (steel, iron)
Non-ferrous metals (aluminum, brass)
Stainless steel (grade 304, 316-even non-magnetic types)
| HACCP Principle | Metal Detector Support |
|---|---|
| 1. Hazard Analysis | Detects physical hazards (metal) effectively |
| 2. Identify CCPs | Installation at high-risk points |
| 3. Critical Limits | Defined reject thresholds (e.g., 1.0 mm SS) |
| 4. Monitoring | Real-time detection, auto-logging |
| 5. Corrective Actions | Integrated reject mechanisms |
| 6. Verification | Self-checks, test wands, performance validation |
| 7. Record-Keeping | Full event history, audit trail, USB/SCADA export |
Logs every reject, product switch, password change
Tracks events by operator and time stamp
USB or network export for QA reports
Scheduled auto-test reminders
Validates sensor performance using certified test wands
Optional reject confirmation sensor for proof of action
Multi-level password protection
Audit trail of who accessed or changed settings
CFR Part 11 software compliance (optional)
Real-time deviation alarms
Prevents continued operation after repeated rejections
Signals when reject bins are full or tests are overdue
Capture cause and resolution of false rejects or machine error
Supports root cause analysis and trend detection
| Feature | Description |
|---|---|
| Detection Sensitivity | SS ≥ 1.0 mm; NF ≥ 0.8 mm; Fe ≥ 0.6 mm |
| Logging Capacity | Up to 100,000 event entries |
| Memory Presets | 200+ products with auto-learn |
| Interface | Touchscreen HMI (7"-10") |
| Connectivity | USB, Ethernet, RS485, optional cloud/SaaS dashboard |
| Certifications | CE, FDA, ISO 22000, BRC, IFS, HACCP-aligned |
| Material | SUS304/316 stainless steel, IP66/IP69K |
| Reject Mechanisms | Air blast, pusher, drop gate, diverter, fail-safe |
Supports scheduled test routines (start, hourly, end shift)
Customizable test logs per product or batch
Exportable reports to Excel/PDF/ERP
Tracks downtime, alarms, and interventions
Enables centralized QA monitoring
Supports real-time alerts to quality teams
Plug-and-play data export for digital QA documentation
CCP after slicing or cooling
Handles hot and high-moisture products with product effect compensation
Post-packaging CCP ensures metal-free final product
Auto-rejects using push-arm or drop-belt for heavy items
Detects metal in high-salt or high-fat content cheese
Configurable for vacuum-packed or foil-wrapped goods
Compensates for sugar product effect
Dual-frequency for coated or sticky candies
Inspects filled pouches, cartons, or trays before dispatch
Reject confirmation sensor ensures 100% compliance
| Audit Question | System Response |
|---|---|
| How do you detect physical hazards? | Metal detectors at CCPs with automated rejection |
| How often is the system verified? | Daily/shift-based performance tests with log |
| What happens after a rejection? | Reject bin, alert, root cause entry, and operator log |
| How do you prevent unauthorized changes? | Password protection with change logs |
| Can you show historical records? | Yes-full digital archive of rejects and tests |
A global ready-meal producer faced a HACCP audit failure due to:
Missing test documentation
Manual inspection records
Multiple false rejects with no logs
After integrating our system:
They passed BRC and ISO 22000 audits flawlessly
Traceability improved with automatic report exports
Reject accuracy increased 92%, reducing food waste
Auditor feedback: "The most transparent and automated CCP we've seen."
We provide:
HACCP CCP training modules for metal detector operators
Standard Operating Procedures (SOPs) templates
Verification routines & daily checklists
Support for validation and revalidation processes
Audit simulations with your team for GFSI readiness
On-site calibration and performance verification
Preventive maintenance plans with certification logs
24/7 hotline for audit-day support
Global network with multilingual service teams
Cloud-based monitoring (optional) for remote QA oversight
We recommend verification at shift start, every 4 hours, and after product changes, aligning with HACCP best practices.
Yes. Our systems are designed to exceed the traceability and CCP documentation required by BRCGS, IFS, SQF, and FSSC 22000.
Detailed, time-stamped logs of every activity: rejects, operator changes, password access, alarms, and test results-exportable as PDF or Excel.
Yes, we offer ferrous-in-foil models and multi-frequency scanning for high-moisture or foil-packaged goods.
Meets regulatory and certification requirements
Supports documentation, verification, and revalidation
Prevents data tampering or undocumented interventions
Logs everything for clear audit trails
Reduces manual testing effort
Eliminates paper logs
Supports data-driven hazard management
Enables preventive action from trend analysis
As a HACCP coordinator or auditor, your role is to ensure that food safety risks are controlled, verified, and documented. Our Metal Detectors for HACCP Compliance are not just machines-they are your partners in risk control, traceability, and audit preparedness.
From real-time logging to automatic validation, these systems deliver the tools and proof you need to pass inspections with confidence and integrity. Backed by global support and decades of food safety experience, our systems help make your HACCP plan stronger, smarter, and certifiable.
The Inclined Metal Detector for Food Containers is a state-of-the-art solution designed to ensure food safety and quality in processing and packaging environments. Featuring an inclined structure that seamlessly integrates into production lines, this machine provides reliable detection of metallic contaminants in food containers, protecting consumers and preserving brand reputation. With its precision, efficiency, and adaptability, it is the perfect addition to modern food manufacturing facilities.
Streamlined Operation: The inclined structure facilitates smooth movement of food containers through the detection system, ensuring uninterrupted workflows.
Enhanced Versatility: Suitable for various container types, including jars, bottles, cans, and cartons.
Space-Saving: Its compact, inclined design minimizes the footprint, making it ideal for facilities with limited space.
High Sensitivity: Detects a wide range of metallic contaminants, including ferrous, non-ferrous, and stainless steel materials.
Multi-Frequency Operation: Adapts to different product types and packaging materials for consistent performance.
False Alarm Reduction: Features advanced algorithms to minimize false positives, ensuring efficient operation.
Intuitive Controls: Equipped with a touchscreen interface for easy configuration and operation.
Real-Time Monitoring: Displays detection results and machine status for enhanced visibility.
Customizable Settings: Allows operators to adjust sensitivity levels and detection parameters to meet specific requirements.
Food-Grade Materials: Built with stainless steel and other food-safe materials to meet hygiene standards.
IP Rating: Designed to withstand challenging environments, including wet or dusty production areas.
Low Maintenance: Robust construction ensures long-lasting reliability and minimal upkeep.
Flexible Compatibility: Easily integrates with existing production lines without requiring extensive modifications.
Conveyor Synchronization: Works in harmony with conveyor belts to ensure accurate detection.
Reject Mechanism: Optional reject systems can be added to automatically remove contaminated products.
The Inclined Metal Detector for Food Containers is designed for a wide range of food processing and packaging scenarios, including:
Ensure contamination-free milk, cheese, yogurt, and other dairy items packaged in bottles or cartons.
Protect consumers by detecting contaminants in bottled or canned drinks, including juices, sodas, and alcoholic beverages.
Inspect metal and non-metal cans containing soups, sauces, fruits, and vegetables to ensure product safety.
Screen trays, cartons, or other containers used for pre-packaged meals to maintain high quality standards.
Detect contaminants in chip bags, nut jars, or other snack packaging for uncompromised safety.
Detection Sensitivity: Adjustable to meet specific contamination thresholds.
Inclination Angle: Optimized to maintain product stability during inspection.
Construction Material: Food-grade stainless steel with corrosion-resistant properties.
Display: High-resolution touchscreen interface.
Conveyor Speed: Adjustable to match production line requirements.
Power Supply: Energy-efficient operation with minimal power consumption.
Detects and eliminates metallic contaminants, ensuring compliance with food safety regulations and certifications, such as HACCP and FDA standards.
Protects consumers from potential health risks associated with contaminated food products.
Prevents recalls and negative publicity caused by contaminated products reaching the market.
Demonstrates a commitment to quality and safety, building trust with customers and retailers.
Reduces downtime by integrating smoothly into existing production lines.
Minimizes false alarms, enabling uninterrupted production and reduced waste.
Low maintenance and energy-efficient design contribute to reduced operational costs.
Detects contaminants early, preventing costly product recalls and potential lawsuits.
Reject Mechanisms: Choose from pusher arms, air blasts, or diverters to remove contaminated items effectively.
Conveyor Options: Custom conveyor widths and lengths to match production line dimensions.
Sensitivity Levels: Tailored detection thresholds for different product types and packaging materials.
Easy Setup: The inclined metal detector is designed for quick installation with minimal disruption to operations.
Operator Training: Simple controls and intuitive software make it easy for operators to learn and use.
Maintenance Support: Low-maintenance design and readily available replacement parts ensure maximum uptime.
Reliability: Trusted technology that delivers consistent, accurate results.
Versatility: Suitable for a variety of food products and container types.
Hygiene Compliance: Meets strict food safety and sanitation standards.
Innovation: Combines advanced detection capabilities with user-friendly features for optimal performance.
The Inclined Metal Detector for Food Containers represents a critical investment in food safety and quality assurance. By identifying contaminants early in the production process, it safeguards consumers while streamlining operations for manufacturers. Its precision and adaptability make it a valuable addition to any food processing facility.
The Inclined Metal Detector for Food Containers is a comprehensive solution for food manufacturers seeking to elevate safety standards and ensure product integrity. With its advanced technology, user-friendly design, and seamless integration capabilities, it delivers unmatched performance and peace of mind. By incorporating this innovative machine into production lines, food companies can protect consumers, enhance their brand reputation, and achieve long-term success in a competitive market.
| Details Tunnel size |
40*12cm | 40*15cm | 40*20cm | 50*15cm | 50*20cm | 50*25cm | 50*30cm |
| Sensitivity Fe(mm) | 0.8 | 1.0 | 1.2 | 1.0 | 1.2 | 1.5 | 2.0 |
| Sensitivity SUS(mm) | 1.5 | 2.0 | 2.5 | 2.0 | 2.5 | 3.0 | 3.5 |
| Detection height | 120 | 150 | 200 | 150 | 200 | 250 | 300 |
| Detection width | 400 | 500 | |||||
| Belt speed | 10-35 meters per minute adjustable |
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| Alarm method | Light and sound and optional reject | ||||||
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