Product Description
Textile Industry Metal Detector: Eliminate Needle Contamination for Safer, Higher-Quality Products
Metal contamination, especially from broken or lost needles, is a critical concern in the textile industry. Needle fragments embedded in fabrics can cause serious safety hazards, damage downstream machinery, and compromise product quality. To address this challenge, our Textile Industry Metal Detector offers a reliable, high-sensitivity solution designed specifically to detect and eliminate needle contamination throughout the textile production process.
Why Use Metal Detectors in Textile Manufacturing?
1. Protect Workers and End-Users
Needle fragments in textile products pose risks of injury to workers handling fabrics and consumers using finished goods. Early detection prevents these hazards, ensuring workplace safety and customer satisfaction.
2. Prevent Equipment Damage
Metal contaminants can damage cutting, sewing, and packaging machinery, leading to costly repairs and downtime. Integrating metal detectors reduces unexpected breakdowns and production losses.
3. Ensure Product Quality and Compliance
Meeting industry standards and customer specifications requires stringent quality control. Metal detection ensures that products are free from needle contamination, maintaining high quality and avoiding costly returns.
Key Features of Our Textile Industry Metal Detector
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Ultra-High Sensitivity: Capable of detecting tiny metal fragments such as needle tips as small as 0.2 mm.
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Multi-Frequency Detection: Adapts to various textile materials (cotton, polyester, blends) without compromising sensitivity.
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Adjustable Sensitivity Settings: Allows operators to fine-tune detection levels based on fabric type and thickness.
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User-Friendly Interface: Touchscreen controls enable easy operation, product learning, and data logging.
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Robust Construction: Designed to withstand dusty and humid textile manufacturing environments.
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Compact and Flexible Installation: Fits seamlessly into cutting tables, fabric rollers, or conveyor lines.
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Automatic Rejection Systems: Air blasts or mechanical ejectors remove contaminated fabric sections to prevent further processing.
Applications in Textile Industry
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Fabric Inspection and Sorting: Screen raw and processed fabrics for embedded needle fragments.
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Cutting and Sewing Lines: Detect metal contamination before garments move to packaging.
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Nonwoven and Technical Textiles: Ensure purity in medical, automotive, and filtration textiles.
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Home Textiles and Apparel: Maintain consumer safety in bedding, curtains, and clothing production.
Benefits
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Enhance Safety: Protect workers and consumers from needle-related injuries.
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Reduce Production Downtime: Prevent machinery damage caused by metal contaminants.
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Improve Product Quality: Deliver defect-free textiles that meet rigorous quality standards.
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Comply with Industry Regulations: Support certifications related to safety and quality assurance.
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Cost Savings: Avoid recalls, returns, and equipment repairs due to metal contamination.
Technical Specifications (Example Model)
| Parameter |
Specification |
| Detection Sensitivity |
Needle fragments ≥ 0.2 mm |
| Detection Frequencies |
Multi-frequency adjustable |
| Conveyor Belt Width |
300 - 800 mm customizable |
| Belt Speed |
Up to 60 meters per minute |
| Construction Material |
Stainless steel with dust-proof design |
| Display |
7" Color touchscreen |
| Power Supply |
110V / 220V / 380V, 50/60 Hz |
| Rejection System |
Air blast or mechanical ejector |
| Protection Rating |
IP54 or higher |
Conclusion: Safeguard Your Textile Production with Precision Metal Detection
Our Textile Industry Metal Detector is the essential tool to eliminate needle contamination, safeguard machinery, and guarantee product quality. By integrating this advanced detection system into your production line, you demonstrate your commitment to safety, efficiency, and excellence.
Contact us today for a consultation, product demo, or customized solution tailored to your textile manufacturing needs.
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### Needle Detection in Plush Toys and Stuffed Animals: A Comprehensive Overview of the KND-6012 Needle Detector
The **KND-6012 Needle Detector** is a specialized machine designed for the textile industry, specifically for detecting broken needles or ferrous contaminants in plush toys and stuffed animals. This machine ensures that these products are safe for use, particularly in industries catering to children's products, where high safety standards are essential. Here, we explore the unique features, mechanisms, and technical specifications of the KND-6012 Needle Detector, showcasing why it's a premier choice for reliable and high-quality needle detection.
#### Key Features and Advanced Mechanisms
1. **Precision Detection Technology**
- The KND-6012 employs **magnetic field induction and digital circuit technology** to detect ferrous materials with high precision. It can identify contaminants as small as 0.8mm in ferrous content, ensuring maximum safety and quality.
- The machine is equipped with two sets of detectors, providing **double-testing functionality**. This dual-layer testing significantly enhances the accuracy of detection, reducing the risk of undetected broken needles.
2. **Imported High-Quality Components**
- The KND-6012 integrates **mechanisms from Japan** and a **conveyor belt imported from Holland**. These high-quality components ensure durability, reliability, and smooth operational performance.
- Featuring **new coil technology and computer chip integration**, the detector leverages a **digital circuit system** to enhance the precision of detection and optimize processing speed.
3. **Safety and Auto-Stop Features**
- To prevent unnecessary operation, the KND-6012 has an **auto-stop function** that activates if no goods are detected on the conveyor belt for 10 minutes. This function conserves energy and extends the machine's lifespan.
- Additionally, it includes an **ad hoc lightning protection circuit** to prevent electrical surges and leaks, further ensuring the machine's durability and safety.
4. **User-Friendly Touch Control and Alarm System**
- All control keys on the KND-6012 are **touch-sensitive**, allowing easy adjustment and operation. The machine can display the exact location of a broken needle in **8 specific zones**, enabling quick and precise identification.
- The KND-6012 offers **three types of alarms**: sound, light, and frequency, providing a clear indication of detection and reinforcing safety measures.
5. **Detection Adjustment and Versatility**
- Detection sensitivity is adjustable via **touch buttons**, with a range from 1 to 12 levels. This customizable detection ability allows users to tailor the machine to various inspection requirements, depending on the type of product being screened.
- Detection capabilities include adjustable heights (100mm, 120mm, 150mm, and 200mm) and a width of 600mm, which can be customized to meet specific operational needs.
6. **Comprehensive Statistical Analysis**
- The KND-6012 has an integrated system to **calculate both qualified and unqualified items** detected during the scanning process. This feature enables efficient quality control by providing an accurate count of safe and unsafe items, helping maintain consistent product standards.
7. **Strong Anti-Interference Capability**
- The machine's advanced engineering includes **anti-disturbance features**, ensuring that false alarms do not occur due to common environmental factors such as ceiling fans, mobile phones, or metal tools like screwdrivers. This design ensures that the machine operates smoothly in various environments without unnecessary interruptions.
8. **Durable and Stable Structure**
- The **pipelined appearance and ABS shell** of the KND-6012, combined with a **steel structure and a first-class baking process finish**, contribute to its stability, aesthetic appeal, and long service life. This robust build ensures optimal performance over time, even under continuous usage.
#### Technical Specifications of the KND-6012 Needle Detector
Product Parameters
| Specification | Details |
|-----------------------------|-------------------------------------|
| **Model** | KND-6012 |
| **Detection Method** | Magnetic field induction, digital circuit |
| **Detection Ability** | Ferrous: 0.8mm, 1.0mm, 1.2mm, 1.5mm|
| **Detection Height** | Options: 100mm, 120mm, 150mm, 200mm|
| **Detection Width** | 600mm (customizable) |
| **Detection Adjustment** | Touch button adjustment, 1-12 levels |
| **Alarm Method** | Sound, light, frequency restart |
| **Power Supply** | 220V, 50-60Hz |
| **Rated Output** | 110W |
| **Machine Size** | 190 x 110(W) x 130 cm |
| **Weight** | 200 kg |
#### Conclusion
The KND-6012 Needle Detector offers a blend of precision, durability, and user-friendly operation, making it an ideal choice for manufacturers in the plush toy and stuffed animal industries. With its **high-quality components**, advanced **digital circuit technology**, and enhanced **safety features**, this machine guarantees reliable detection and quality control, safeguarding products for consumers and adhering to industry safety standards.
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