Conveyor Belt Metal Detector with Reject System: Safeguarding Your Packaging Line
Introducing the Ultimate Solution for Product Purity
Our advanced conveyor belt metal detector with reject system is designed to provide unparalleled protection for your packaging line. This state-of-the-art equipment is engineered to detect and reject metal contaminants, ensuring the highest levels of product quality and safety.
Key Features:
- High-Sensitivity Detection: Detects even the smallest metal contaminants, such as metal fragments, stainless steel, and iron.
- Rapid Detection Speed: Ensures efficient operation and minimizes downtime on your packaging line.
- Precise Reject System: Accurately rejects contaminated products, preventing them from reaching the final packaging stage.
- Durable Construction: Built to withstand the rigors of industrial environments, ensuring long-lasting performance.
- User-Friendly Interface: Intuitive touch screen control panel for easy operation and maintenance.
- Flexible Integration: Seamlessly integrates into existing packaging lines, minimizing disruption and maximizing efficiency.
- Advanced Data Logging and Analysis: Provides valuable insights into production performance, enabling informed decision-making.
- Compliance with Industry Standards: Adheres to stringent food safety and quality regulations, such as HACCP, GMP, and FDA.
How It Works:
- Product Conveyor: The product to be inspected is conveyed along a conveyor belt, passing through the detection zone.
- Metal Detection: The metal detector's advanced sensors scan the product for any metal contaminants.
- Contamination Detection: If a metal contaminant is detected, the system triggers a high-speed reject mechanism.
- Product Rejection: The contaminated product is accurately ejected from the conveyor belt, preventing it from further processing or packaging.
- Data Logging and Analysis: Real-time data is collected and analyzed, providing valuable insights into product quality and production efficiency.
Benefits of Using a Conveyor Belt Metal Detector with Reject System:
- Enhanced Product Safety: Protects consumers from potential harm caused by metal contamination.
- Reduced Product Recalls: Minimizes costly recalls and damage to brand reputation.
- Improved Quality Control: Ensures consistent product quality and meets stringent regulatory standards.
- Increased Production Efficiency: Optimizes production processes and reduces downtime.
- Enhanced Consumer Confidence: Builds trust and loyalty by delivering safe and high-quality products.
- Regulatory Compliance: Adheres to industry-specific regulations, such as FDA, GMP, and HACCP.
Applications in Various Industries:
Our conveyor belt metal detector with reject system is widely used in various industries, including:
- Food Industry: Meat, poultry, seafood, dairy, bakery, and confectionery
- Pharmaceutical Industry: Tablets, capsules, powders, and liquids
- Chemical Industry: Powders, granules, and liquids
- Plastic Industry: Plastic products and components
Selecting the Right Metal Detector
When selecting a metal detector, consider the following factors:
- Product Type: The size, shape, and material of the product being inspected.
- Contaminant Type: The type of metal contaminants to be detected (ferrous, non-ferrous, or both).
- Detection Sensitivity: The required level of sensitivity to detect small metal contaminants.
- Throughput: The desired production speed and capacity.
- Integration: Compatibility with existing packaging lines and automation systems.
- Regulatory Compliance: Adherence to industry-specific regulations and standards.
Partner with Us for Uncompromised Product Safety
By choosing our conveyor belt metal detector with reject system, you're investing in a reliable and efficient solution to safeguard your packaging line. Our team of experts is dedicated to providing exceptional products and services to meet your specific needs.
Product Introduction
The Conveyor Belt Metal Detector is a high-efficiency detection device specifically designed for the food processing industry. It accurately detects metal contaminants mixed in food products, ensuring product quality and consumer safety. This series offers multiple models, including 4008, 4012, 4015, 4018, 5020, 5025, 5030, 5035, 6025, and 6030, to meet various customer needs. All models are manufactured using high-quality stainless steel materials, with surface treatments available in brushed, mirror-polished, or sand-blasted finishes, providing excellent corrosion resistance and ease of cleaning.
Key Features
- High Sensitivity: Capable of detecting metal contaminants such as iron (Fe) and stainless steel 304 with very high sensitivity, down to a minimum particle size of 0.5mm in diameter.
- Wide Detection Range: Different models offer detection widths ranging from 400mm to 600mm and detection heights from 80mm to 350mm, suitable for a variety of product sizes.
- Flexible Operation Modes: Standard button input with an optional touch screen for user-friendly settings.
- Large Storage Capacity: Can store up to 100 product profiles, facilitating quick switching and management of different product detection parameters.
- Safe and Reliable Rejection System: When metal contaminants are detected, the system triggers an alarm and stops the conveyor belt. An optional automatic rejector can be added to ensure continuous and safe production line operation.
- High-Quality Conveyor Belt Material: Uses food-grade PU material to ensure safety and hygiene of the product contact surface. Chain conveyors are also available as an option to suit different production environments.
- Stable Performance: Maintains stable detection accuracy even at high speeds (up to 25m/min), with an optional variable speed control to accommodate different production speed requirements.
- Broad Application Range: Suitable for metal contaminant detection in the food, pharmaceutical, chemical, and other industries, making it an ideal choice for improving product quality and production efficiency.
Technical Specifications
- Detection Width: 400mm, 500mm, 600mm
- Detection Height: 80mm, 120mm, 150mm, 180mm, 200mm, 250mm, 300mm, 350mm
- Sensitivity:
- Fe: Φ0.5mm - Φ1.5mm
- SUS304: Φ1.0mm - Φ3.0mm
- Belt Width: 360mm, 460mm, 560mm
- Loading Capacity: 5kg - 100kg
- Display Mode: LCD display panel, with an optional FDM touch screen
- Operation Mode: Button input, with an optional touch input
- Product Storage Quantity: 52 kinds (100 kinds with touch screen)
- Conveyor Belt: Food-grade PU (chain conveyor optional)
- Belt Speed: Fixed 25m/min (variable speed optional)
- Rejecter Mode: Alarm and belt stop (rejector optional)
- Power Supply: AC220V (optional)
- Main Material: SUS304 stainless steel
- Surface Treatment: Brushed SUS, mirror-polished, sand-blasted
| Model |
VMD |
| Specifications |
4008 ,4012
4015, 4018 |
5020 ,5025
5030; 5035 |
6025, 6030 |
| Detection Width |
400mm |
500mm |
600mm |
| Detection Height |
80mm, 120mm
150 mm, 180mm |
200mm, 25 0mm
300mm, 350 mm |
250mm
300mm |
| Sensitivity |
Fe |
Φ0.5mm , Φ0.6mm
Φ0.7mm , Φ0.8mm |
Φ0.8mm, Φ1.0mm.
Φ1.2mm, Φ1.5mm |
Φ1.2mm
Φ1.5mm |
| SUS304 |
Φ1.0mm, Φ1.2mm
Φ1.5mm, Φ2.0 mm |
Φ2.0mm, Φ2. 5mm
Φ2.5mm, Φ3.0 mm |
Φ2.5mm
Φ3.0mm |
| Belt Width |
360mm |
460mm |
560mm |
| Loading Capacity |
5kg to 10kg |
20kg to 50kg |
25kg to 100kg |
| Display Mode |
LCD display panel (FDM touch screen optional) |
| Operation Mode |
Button input (Touch input optional) |
| Product Storage Quantity |
52 kinds (100 kinds with touch screen) |
| Conveyor Belt |
Food Grade PU (chain conveyor optional) |
| Belt Speed |
Fixed 25m/min (variable speed optional) |
| Rejecter Mode |
Alarm and belt stop (Rejecter optional) |
| Power Supply |
AC220v (optional) |
| Main Material |
SUS304 |
| Surface Treatment |
Brushed SUS, Mirror polished, sand blasted |
Note:
1. The technical parameter above namely is the result of sensitivity by detecting only the test sample on the bel. The concrete sensitivity would be affected according to the products being detected working condition and speed.
2. Requirements for different sizes by customers can be fulfilled.
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