Product Description
### Needle Detection in Plush Toys and Stuffed Animals: A Comprehensive Overview of the KND-6012 Needle Detector
The **KND-6012 Needle Detector** is a specialized machine designed for the textile industry, specifically for detecting broken needles or ferrous contaminants in plush toys and stuffed animals. This machine ensures that these products are safe for use, particularly in industries catering to children's products, where high safety standards are essential. Here, we explore the unique features, mechanisms, and technical specifications of the KND-6012 Needle Detector, showcasing why it's a premier choice for reliable and high-quality needle detection.
#### Key Features and Advanced Mechanisms
1. **Precision Detection Technology**
- The KND-6012 employs **magnetic field induction and digital circuit technology** to detect ferrous materials with high precision. It can identify contaminants as small as 0.8mm in ferrous content, ensuring maximum safety and quality.
- The machine is equipped with two sets of detectors, providing **double-testing functionality**. This dual-layer testing significantly enhances the accuracy of detection, reducing the risk of undetected broken needles.
2. **Imported High-Quality Components**
- The KND-6012 integrates **mechanisms from Japan** and a **conveyor belt imported from Holland**. These high-quality components ensure durability, reliability, and smooth operational performance.
- Featuring **new coil technology and computer chip integration**, the detector leverages a **digital circuit system** to enhance the precision of detection and optimize processing speed.
3. **Safety and Auto-Stop Features**
- To prevent unnecessary operation, the KND-6012 has an **auto-stop function** that activates if no goods are detected on the conveyor belt for 10 minutes. This function conserves energy and extends the machine's lifespan.
- Additionally, it includes an **ad hoc lightning protection circuit** to prevent electrical surges and leaks, further ensuring the machine's durability and safety.
4. **User-Friendly Touch Control and Alarm System**
- All control keys on the KND-6012 are **touch-sensitive**, allowing easy adjustment and operation. The machine can display the exact location of a broken needle in **8 specific zones**, enabling quick and precise identification.
- The KND-6012 offers **three types of alarms**: sound, light, and frequency, providing a clear indication of detection and reinforcing safety measures.
5. **Detection Adjustment and Versatility**
- Detection sensitivity is adjustable via **touch buttons**, with a range from 1 to 12 levels. This customizable detection ability allows users to tailor the machine to various inspection requirements, depending on the type of product being screened.
- Detection capabilities include adjustable heights (100mm, 120mm, 150mm, and 200mm) and a width of 600mm, which can be customized to meet specific operational needs.
6. **Comprehensive Statistical Analysis**
- The KND-6012 has an integrated system to **calculate both qualified and unqualified items** detected during the scanning process. This feature enables efficient quality control by providing an accurate count of safe and unsafe items, helping maintain consistent product standards.
7. **Strong Anti-Interference Capability**
- The machine's advanced engineering includes **anti-disturbance features**, ensuring that false alarms do not occur due to common environmental factors such as ceiling fans, mobile phones, or metal tools like screwdrivers. This design ensures that the machine operates smoothly in various environments without unnecessary interruptions.
8. **Durable and Stable Structure**
- The **pipelined appearance and ABS shell** of the KND-6012, combined with a **steel structure and a first-class baking process finish**, contribute to its stability, aesthetic appeal, and long service life. This robust build ensures optimal performance over time, even under continuous usage.
#### Technical Specifications of the KND-6012 Needle Detector
Product Parameters
| Specification | Details |
|-----------------------------|-------------------------------------|
| **Model** | KND-6012 |
| **Detection Method** | Magnetic field induction, digital circuit |
| **Detection Ability** | Ferrous: 0.8mm, 1.0mm, 1.2mm, 1.5mm|
| **Detection Height** | Options: 100mm, 120mm, 150mm, 200mm|
| **Detection Width** | 600mm (customizable) |
| **Detection Adjustment** | Touch button adjustment, 1-12 levels |
| **Alarm Method** | Sound, light, frequency restart |
| **Power Supply** | 220V, 50-60Hz |
| **Rated Output** | 110W |
| **Machine Size** | 190 x 110(W) x 130 cm |
| **Weight** | 200 kg |
#### Conclusion
The KND-6012 Needle Detector offers a blend of precision, durability, and user-friendly operation, making it an ideal choice for manufacturers in the plush toy and stuffed animal industries. With its **high-quality components**, advanced **digital circuit technology**, and enhanced **safety features**, this machine guarantees reliable detection and quality control, safeguarding products for consumers and adhering to industry safety standards.
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