| Customization: | Available |
|---|---|
| Warranty: | 12 Month |
| Accuracy: | ±0.06-1g |
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Precision, speed, and safety are non-negotiable in the modern food and beverage industry. With increasing regulatory demands, quality-conscious consumers, and the need for efficiency across packaging lines, companies are turning to intelligent automation to maintain competitive advantage. Among the most critical tools in this transition is the Dynamic Accurate Checkweighing System.
This advanced equipment ensures every food or beverage product that leaves your production line complies with legal weight requirements, brand quality standards, and safety protocols. From lightweight snack packs to large beverage containers, dynamic checkweighers offer real-time, high-speed, non-stop weight inspection that minimizes waste and enhances throughput.
This product introduction explores the key features, technology, specifications, advantages, and applications of Dynamic Accurate Checkweighing systems designed specifically for the food and beverage sector.
Dynamic checkweighing refers to the process of weighing items while they are moving on a conveyor belt-without stopping production. Unlike static scales, dynamic checkweighers are designed for high-speed environments and can automatically reject underweight or overweight items from the line.
In the food and beverage industry, this is essential for:
Regulatory compliance (e.g., EU Directive 76/211/EEC, FDA, GMP)
Consistent product quality
Minimizing give-away (product overfill)
Ensuring consumer trust and satisfaction
Weighs up to 400 products per minute
Maintains accuracy from ±0.1g to ±1g depending on product size
Uses electromagnetic or strain gauge load cells for stable measurement
Automatically diverts products outside of the tolerance range
Rejection methods include:
Air blow
Pusher
Drop-down trapdoor
Flipper arm
Fail-safe design ensures rejection even in power interruption or system fault
Touchscreen HMI with intuitive interface
Displays real-time weight, trend graphs, and rejection logs
Provides alerts for abnormal weight trends or machine errors
Connects with existing packaging lines, labelers, metal detectors, and vision systems
Ethernet, USB, RS232, and Wi-Fi ports for ERP or MES data sharing
Synchronizes with barcode scanners for batch-level traceability
Constructed with SUS304/316 stainless steel
IP65 or IP69K protection for wet or washdown environments
Sloped surfaces and sanitary conveyors reduce bacteria risk
Supports English, Chinese, Spanish, French, and more
Password-controlled multi-level user access
Audit trail and data export for quality assurance teams
| Item | Description |
|---|---|
| Weighing Range | 10g - 10,000g (customizable) |
| Accuracy | ±0.1g to ±1.0g |
| Max Speed | Up to 400 ppm |
| Belt Width | 200-600 mm |
| Conveyor Speed | Adjustable up to 80 m/min |
| Material | SUS304 stainless steel |
| Protection Grade | IP65/IP69K (optional) |
| Interface | 10" touch screen (HMI) |
| Connectivity | Ethernet, USB, RS232, Modbus |
| Power Supply | AC 220V, 50/60Hz |
| Reject Options | Air blast, push arm, drop gate, etc. |
Potato chips, crackers, nuts, biscuits, and baked goods are packaged in high volumes and must meet exact net weight standards.
The checkweigher ensures compliance and reduces costly overfills.
For products like tomatoes, apples, or salad kits, accurate weight sorting is essential before retail packaging or export.
Inline checkweighers grade and sort by weight class.
Tray-packed chicken, fish, or beef needs to meet portion control standards.
Dynamic checkweighers validate both fixed-weight and catch-weight items.
Bottles, cans, and pouches must be checked for fill level accuracy.
The system identifies underfilled items or detects leaking seals through weight deviation.
Ensures that meal trays, frozen bags, or microwave dishes are packed correctly.
Helps prevent underweight complaints while reducing overfill loss.
Meets legal weight tolerances to avoid penalties or recalls
Full audit trail and statistical reports for food safety authorities
Detects and removes non-compliant products automatically
Tracks weight trends to identify filling machine malfunctions or product variation
Prevents overfilling that eats into profit margins
Optimizes filling accuracy to reduce raw material waste
High-speed weighing without stopping the line
Seamless integration with existing automation systems
Low maintenance costs and long equipment lifespan
Reduces labor costs through automated inspection and rejection
Ensures every product that reaches the consumer is within spec
Minimizes customer complaints, returns, and negative reviews
Dynamic checkweighers can be configured to work alongside:
Metal Detectors: for foreign body detection
X-ray Inspection Systems: for foreign objects, missing items, or broken seals
Label Checkers: to ensure label presence and accuracy
Barcode Scanners: for product tracking and validation
This combination creates a complete inline inspection system, ensuring food and beverage products meet every safety, quality, and labeling standard before shipment.
Reject bin with lock and sensor
Statistical process control (SPC) reports
Auto-zero tracking and dynamic tare
Wireless remote monitoring
Buzzer and light alarm system
Camera and vision system add-on
A leading snack brand implemented a dynamic checkweighing solution to inspect 200g potato chip bags. Within 3 months, the company:
Reduced overfill by 7%
Increased daily throughput by 20%
Passed all regulatory audits with zero rejections
A bottling plant producing 1L fruit juice added a checkweigher before labeling. Results included:
100% detection of underfilled/leaking bottles
Full integration with their ERP for real-time data tracking
ROI achieved in just 6 months
Modern checkweighers are built with plug-and-play modular components, making maintenance quick and inexpensive. Features include:
Self-diagnostics
Maintenance reminders
Remote support via internet
Lifetime technical service (from certified providers)
Spare parts such as belts, sensors, and load cells are standardized and easily available.
Investing in a Dynamic Accurate Checkweighing System often results in:
ROI in 6-12 months
Increased production uptime
Improved brand reliability
Long-term compliance and traceability
The system is not just a machine-it's a quality gatekeeper that ensures operational success across your production line.
The Dynamic Accurate Checkweighing System is a game-changer for the food and beverage industry. With its high-speed performance, intelligent rejection, and exceptional accuracy, it helps producers meet regulatory standards, control quality, and improve profitability. Whether you are managing a small batch bakery or a high-volume bottling plant, this system adapts to your line and scales with your growth.
It's more than a quality control tool-it's an investment in precision, consistency, and customer trust.
| Product Model | Display index value | Weight checking range |
| VCW3016F05 | 0.02g | 1-500g |
| Weight checking accuracy | Size of weighing section | Suitable product size |
| ±0.06-1g | L300mm*W160mm | L≤180mm; W≤150mm |
| Detection speed | Number of items | Sorting segments |
| 1-70 packs/min | 100 items | Standard 2 segments, optional 3 segments |
| Item | Description |
| Product Model | VCW3016F05 |
| Display index value | 0.02g |
| Weight checking range | 1-500g |
| Weight checking accuracy | ±0.06-1g |
| Size of weighing section | L300mm*W160mm |
| Suitable product size | L≤180mm, W≤150mm |
| Detection speed | 1-70 packs/min |
| Number of items | 100 items |
| Sorting segments | Standard 2 segments, optional 3 segments |
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