| Customization: | Available |
|---|---|
| After-sales Service: | Enginner Avaliable Overseas |
| Warranty: | 12month |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
| /Product technical parameters | |||
| /Product model | SCW3523T1 | /Storage formula | 100 |
| /Display division | 0.01g | /Detection speed | 1-35/ 1-35 packs/minute |
| /Inspection weight range | 1-1000g | /power supply | AC220V±10% |
| /Size of weighing section /Size of weighing section | L 350mm*W 230mm L≤300mm;W≤200mm |
/data transmission /Sorting section | USB USB data export 1,2 Standard 1 section, optional 2 sections |
Meta Title: Viking Detector Pharmaceutical Checkweighers | Precision GMP Inline Weighing
Meta Description: Viking Detector's pharmaceutical checkweighers provide precision weight control for tablets, capsules, and blister packs. Ensure GMP compliance, FDA 21 CFR Part 11 readiness, and seamless integration with high-speed production lines for optimal quality control in pharma manufacturing.
Introduction:
In the pharmaceutical industry, precision and quality control are non-negotiable. Viking Detector's Pharmaceutical Checkweighers are advanced inline weighing systems designed to guarantee every tablet, capsule, and blister pack meets strict weight and quality standards. By combining high-speed accuracy with robust GMP compliance, these checkweigher systems help pharmaceutical manufacturers maintain regulatory standards and protect consumer safety. Whether you need to verify tablet weight control for dosage accuracy or ensure every package is complete, Viking Detector delivers a FDA-compliant checkweigher solution that seamlessly integrates into your production line. Read on to discover how our state-of-the-art checkweighers can elevate your quality control in pharma manufacturing while minimizing downtime and maximizing efficiency.
Unmatched Precision Weighing: Engineered with high-resolution load cells and sophisticated sensors, our pharmaceutical checkweigher achieves extremely accurate measurements at high speeds. Each unit can detect weight variations down to the milligram level, ensuring tablet weight control and capsule fill accuracy with a repeatability that meets the most stringent pharma standards. This precision prevents underfilled or overfilled doses from ever leaving the production line, safeguarding patient safety and product efficacy.
High Throughput, Inline Performance: Viking Detector checkweighers are built for inline weighing without slowing your production. With lightning-fast processing and optimized conveyors, they can handle high-speed production lines (hundreds of products per minute) while maintaining accuracy. The system dynamically weighs each item in motion and immediately rejects any out-of-spec product, all without pausing or disrupting upstream or downstream operations. The result is seamless operation and minimal downtime even in 24/7 manufacturing environments.
Advanced Rejection Systems: Every out-of-tolerance product is automatically removed by our fail-safe rejection mechanisms. Depending on your product and packaging, the checkweigher can be equipped with fast-acting pushers, air-jets, drop gates, or divert arms that swiftly separate non-conforming items. An integrated reject verification sensor confirms that each faulty package is successfully removed into a secure reject bin. This advanced rejection system ensures that only perfect products proceed, while minimizing false rejects and preventing any defective item from reaching the market.
GMP-Compliant Hygienic Design: Designed to meet Good Manufacturing Practice (GMP) standards, Viking Detector's checkweighers feature a hygienic construction ideal for pharmaceutical environments. Stainless steel frameworks with easy-to-clean surfaces, rounded corners, and beveled edges prevent dust accumulation and make sanitation simple. Cables and components are concealed or shielded to avoid creating bacteria harbors. The entire machine is built for quick wipe-downs and wash-down procedures, ensuring compliance with strict sterile manufacturing and cleaning protocols. This sanitary design helps maintain product purity and supports your sterile environment requirements.
21 CFR Part 11 & Data Integration: Viking Detector Pharmaceutical Checkweighers come with sophisticated software that is 21 CFR Part 11 compliant for electronic records. The system includes user-level access controls, digital signatures, and automatic audit trail recording of weight data and any parameter changes - essential for FDA-regulated facilities. All weight results and status information can be securely stored and exported, supporting full traceability. Moreover, the checkweigher easily integrates with production line data systems: standard communication interfaces (Ethernet/IP, OPC UA, Modbus, etc.) allow connection to your SCADA, MES or ERP systems. This connectivity enables real-time monitoring, data analysis, and centralized quality reporting, helping you leverage Industry 4.0 analytics for continuous improvement.
User-Friendly Operation & Maintenance: Built with operators and maintenance teams in mind, our checkweighers feature an intuitive touchscreen interface for easy setup and control. Product recipes can be saved and recalled to facilitate fast changeovers between batches or product types - minimizing downtime during line changeovers. The interface provides at-a-glance status indicators and guided diagnostics to quickly resolve any issues. Minimal maintenance is required thanks to robust components like brushless motors and self-calibrating weigh cells. Tool-free belt removal and modular assemblies make routine cleaning or part replacement quick and easy, so you spend less time on maintenance and more time in productive operation.
Assured Quality & Compliance: By verifying 100% of product weights, Viking Detector checkweighers ensure every package that leaves your facility is within specification and compliant with pharmaceutical weight requirements. This continuous monitoring guarantees quality control in pharma manufacturing, helping you avoid costly batch rejections, recalls, or regulatory violations. You can demonstrate to auditors and regulators that you have rigorous in-process weight control as part of GMP and ISO quality systems.
Protection of Brand Reputation: Consistently delivering correctly dosed and properly filled products builds trust with customers and end-users. Our checkweighers help protect your brand by preventing misfilled bottles, missing-tablet blister packs, or incorrect dose sachets from reaching the market. Eliminating these defects not only averts potential health risks but also upholds your brand's reputation for excellence and reliability in the marketplace.
Reduced Waste and Cost Savings: Implementing an inline GMP checkweigher reduces product giveaway and material waste. Off-weight items are removed immediately for rework or safe disposal, meaning fewer defective products in finished goods. The system's feedback can even be used to adjust upstream filling equipment (for example, tablet presses or capsule fillers) to correct weight drifts in real time. This results in tighter filling tolerances, less overfilling (which saves ingredient costs), and minimized waste - improving your overall yield and profitability.
Maximized Uptime & Efficiency: With Viking Detector's emphasis on reliability and easy maintenance, you benefit from maximum line uptime. The robust design and self-check features (like auto-zeroing and sensor monitoring) prevent unplanned downtime. Quick-clean designs and rapid changeover capabilities mean scheduled downtime is brief. Overall equipment effectiveness (OEE) is improved as the checkweigher keeps pace with production and requires minimal intervention, allowing your team to focus on other critical tasks.
Rich Data and Process Insight: Every package weight and reject event is captured and can be analyzed. This data treasure trove enables ongoing process optimization - for instance, spotting trends in filler performance or verifying throughput per shift. By integrating the checkweigher data with your plant's information systems, you gain real-time visibility into production quality. This supports continuous improvement initiatives and data-driven decision making, aligning with modern pharmaceutical manufacturing practices and audit requirements.
Regulatory Peace of Mind: With features like 21 CFR Part 11 compliant data handling and a fully validated performance, you can approach regulatory inspections with confidence. The checkweigher's compliance with FDA, CE, and other international standards means it has been designed and tested to meet global quality and safety benchmarks. In an industry where regulatory scrutiny is high, having a fully certified checkweigher simplifies validation documentation and ensures you meet or exceed all relevant guidelines (from FDA's cGMP to EU's directives) for product weighing control.
Viking Detector is committed to meeting all necessary regulations for pharmaceutical production. Our Pharmaceutical Checkweighers carry a range of certifications and compliance features, including:
GMP Compliance: Fully adherent to Good Manufacturing Practice requirements for equipment design and performance. The machines are built following GMP principles (hygienic design, traceability, consistent performance) to seamlessly fit into your validated processes. This makes them easy to qualify and include in your GMP documentation.
21 CFR Part 11 Ready: The control software supports 21 CFR Part 11 (Electronic Records and Signatures) compliance, which is crucial for FDA-regulated pharmaceutical manufacturing. Features such as secure login with user authentication levels, encrypted audit trails of every setting change and result, and tamper-evident electronic records are standard. This ensures data integrity and makes the checkweigher's electronic weight records acceptable as official documentation during audits or inspections.
FDA and CE Certifications: Viking Detector checkweighers are FDA-compliant in terms of material selection and design for use in pharmaceutical environments. All product contact parts are made of food/pharma-grade materials (like 304/316 stainless steel) that meet FDA guidelines. Additionally, the equipment bears the CE mark, indicating conformity with EU safety and electromagnetic standards. This dual compliance demonstrates our machines meet both U.S. and international regulatory requirements for quality and safety.
Calibration and Validation Support: Each checkweigher comes with calibration certificates and tools to support on-site validation (IQ/OQ/PQ - Installation, Operational, Performance Qualification). They can be supplied with OIML/MID approvals for use in legal-for-trade applications if needed. Viking Detector provides documentation and support for performance qualification, ensuring you can validate the system in accordance with pharma industry standards and maintain calibration with traceable weights.
Safety and Quality Standards: Beyond regulatory compliance, our systems are designed under a certified quality management system (e.g., ISO 9001). They include fail-safes like emergency stop controls, guarding and interlocks for operator safety, and meet electrical and mechanical safety directives. This comprehensive approach to compliance and certification means you can trust that every aspect of the checkweigher - from software to hardware - meets the high standards required in pharmaceutical production.
Viking Detector Pharmaceutical Checkweighers are versatile and can be deployed at various points in your production process to ensure weight accuracy and completeness. Typical applications include:
Tablet and Capsule Lines: Ensure each tablet or capsule is within the specified weight range by checkweighing individual units (on specialized high-precision systems) or verifying the total weight of bottles filled with multiple pills. Our systems are sensitive enough for tiny pills or high-value capsules, catching any under-dosed or overfilled product before packaging.
Blister Packs and Sachets: Verify that every blister pack has the correct number of tablets/capsules and that each dose is present. A slight weight variance can indicate a missing or broken pill in a blister. The checkweigher instantly detects such deviations, allowing you to remove defective blister cards from the line. Similarly, for powder or liquid sachets, the system confirms each pouch is filled to the proper weight for accurate dosing.
Bottles, Vials, and Containers: After filling and capping, bottles of tablets or vials of liquid medication can be weighed to confirm the correct fill quantity. This is crucial for quality control in pharma packaging - e.g., ensuring a bottle that should contain 100 pills isn't missing any, or that a syrup bottle is filled to the right volume by weight. The checkweigher accommodates various container types and can reject any that fall outside the tolerance.
Medical Kits and Combination Packs: For pharmaceutical products that include multiple components (such as therapy kits, diagnostic kits, or combinations of devices and drugs), weight verification can confirm all pieces are present. Viking Detector checkweighers can be customized to handle these unique packages, adding an extra layer of inspection to guarantee completeness of complex products.
Production Monitoring: Beyond individual products, our checkweighers are used to monitor overall line performance. For instance, mounted after a cartoner or case packer, they can verify that each carton or case has the proper count of units. They can also be used in track-and-trace systems, pairing weight data with package IDs to ensure every package meets weight criteria throughout distribution.
No matter the application, Viking Detector's flexible designs and range of models ensure there's a pharmaceutical checkweighing solution tailored to your specific needs - from small-scale lab production to high-volume commercial manufacturing.
Choosing Viking Detector means partnering with a company that understands the unique challenges and standards of the pharmaceutical industry. Here's why industry buyers and quality professionals trust our checkweighers:
Proven Industry Expertise: Viking Detector has built a strong reputation in the field of product inspection and weighing technology. With years of experience serving pharmaceutical manufacturers globally, we bring a deep understanding of regulatory compliance and production demands. Our expertise translates into solutions that fit pharma operations perfectly - from design details that pass GMP audits to features that enhance efficiency on the factory floor.
Innovation and Reliability: We are committed to continuous innovation, ensuring our checkweighers leverage the latest in precision sensors, automation, and software capabilities. Each system undergoes rigorous testing and quality control to guarantee reliable performance under real-world production conditions. The result is equipment you can count on day in and day out, maintaining accuracy and uptime even in high-pressure, high-volume environments.
Customization and Scalability: Pharmaceutical production is not one-size-fits-all, and neither are our solutions. Viking Detector offers a range of models and optional modules so you can configure the checkweigher to your exact requirements - whether it's a specific reject method for fragile products or integration with a particular factory IT system. As your production grows or changes, our systems are scalable and upgradable, protecting your investment for the long term.
Comprehensive Support and Service: Our commitment to customers goes beyond the sale. From installation and validation support to training operators and technicians, Viking Detector provides end-to-end service to get your checkweigher up and running smoothly. We offer preventive maintenance programs, quick-response technical support, and readily available spare parts to ensure your line keeps moving. When you choose Viking Detector, you gain a partner dedicated to your success and compliance, not just a piece of equipment.
Global Compliance and Trust: Pharmaceutical companies worldwide have chosen Viking Detector for their inline weighing and inspection needs. Our adherence to international standards and our numerous certifications make it easy for multi-national pharma companies to adopt our equipment across various facilities. When you choose Viking Detector, you join a roster of satisfied clients in the pharmaceutical and healthcare industry who have improved their quality control processes with our solutions. Our industry standing is built on trust, and we strive to uphold that with every new installation.
Ready to elevate your pharmaceutical production with the highest level of precision and quality control? Take the next step with Viking Detector's Pharmaceutical Checkweighers. Contact our team today to request a quote, schedule a demo, or consult on the ideal checkweighing configuration for your operation. Let Viking Detector help you ensure every dose is accurate, every package is complete, and every product you deliver meets the gold standard of quality and compliance. Don't leave your brand reputation and regulatory compliance to chance - equip your production line with the reliability of Viking Detector and experience peace of mind in every weighed and approved product.
Contact Viking Detector now and join the leaders in pharmaceutical manufacturing who are already benefiting from our precision weighing and advanced quality control solutions. Your production line's performance, your customers' safety, and your company's reputation will be in excellent hands with Viking Detector's expertise by your side.
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